Series TT01 DIGITAL CAP TORQUE TESTERS User’s Guide CHECK•LINE® ELECTROMATIC Equipment Co., Inc. 600 Oakland Ave., Cedarhurst, NY 11516 Tel: 516-295-4300 • 800-645-4330 Visit us online at www.CheckLine.
Series TT01 Digital Cap Torque Testers User’s Guide Thank you… Thank you for purchasing a Mark-10 Series TT01 digital cap torque tester, designed to measure bottle cap application and removal torque. With proper usage, we are confident that you will get many years of great service with this product. Mark-10 instruments are ruggedly built for both laboratory and industrial environments. This User’s Guide provides setup, safety, and operation instructions. Dimensions and specifications are also provided.
Series TT01 Digital Cap Torque Testers User’s Guide 1 OVERVIEW 1.1 List of included items Qty. 1 1 1 1 1 1 Part No.
Series TT01 Digital Cap Torque Testers User’s Guide 6. In certain applications, such as the testing of brittle samples that can shatter, or other applications that could lead to a hazardous situation, it is strongly recommended that a machine guarding system be employed to protect the operator and others in the vicinity from shards or debris. 7. When the tester is not in use, ensure that the power is turned off. 2 POWER The TT01 is powered either by an 8.4V NiMH rechargeable battery or by an AC adapter.
Series TT01 Digital Cap Torque Testers User’s Guide 3 SETUP 3.1 Mechanical Setup Place the sample between the posts or jaws of the tester, and tighten, using the knob. Always ensure that the sample is gripped firmly, however, excessive tightening of thin-walled closures may result in sample deformation, possibly affecting test results. When the sample is secured, gradually exert torque on the bottle cap by hand. 3.1.
Series TT01 Digital Cap Torque Testers User’s Guide 4 HOME SCREEN AND CONTROLS 4.1 Home Screen 1 11 2 10 3 4 9 8 No. 1 Name Measurement direction indicator 2 Peaks 3 Primary reading 4 Units 5 Load bar 6 Break Detection On/Off 7 Mode 8 Number of stored data points 7 6 5 Description – indicates clockwise direction – indicates counter-clockwise direction These indicators are used throughout the display and menu. The maximum measured clockwise and counter-clockwise readings.
Series TT01 Digital Cap Torque Testers 9 Battery / AC adapter indicator 10 High / low limit indicators 11 Set points User’s Guide Either the AC adapter icon or battery power icon will be shown, depending on power conditions. Refer to the Power section for details. Correspond to the programmed set points.
Series TT01 Digital Cap Torque Testers User’s Guide 5 OPERATING MODES Caution! In any operating mode, if the capacity of the instrument has been exceeded by more than 110%, the display will show “OVER” to indicate an overload. A continuous audible tone will be sounded (if tones are enabled) until the MENU key has been pressed or the load has been reduced to a safe level. Three operating modes are possible with the TT01 torque tester. To cycle between the modes, press MODE while in the home screen. 5.
Series TT01 Digital Cap Torque Testers User’s Guide DIGITAL FILTERS (1 = Fastest) Current Reading 8 Displayed Reading 512 Two filters are available: Current Reading – Applies to the peak capture rate of the instrument. Displayed Reading – Applies to the primary reading on the display. Available settings: 1,2,4,8,16,32,64,128,256,512,1024. It is recommended to keep the current reading filter at its lowest value for best performance, and the displayed reading filter at its highest value for best stability.
Series TT01 Digital Cap Torque Testers User’s Guide – the displayed value is greater than the upper force limit (NO GO HIGH) – the displayed value is between the limits (GO) – the displayed value is less than the lower force limit (NO GO LOW) Note: Set point indicators reference the displayed reading, not necessarily the current live load. 8.2.
Series TT01 Digital Cap Torque Testers User’s Guide BREAK DETECTION Enabled + Break Settings + Auto Output Auto Storage Auto Zero Any combination of the above functions may be selected. Function Enabled Break Settings Auto Output Auto Storage Auto Zero Description Arms the break detection function. When enabled, the letter “B” will appear on the home screen, between the Mode and Unit indicators. Refer to the Home Screen and Controls section for details.
Series TT01 Digital Cap Torque Testers User’s Guide AUTO OUTPUT SETTINGS RS232/USB Output Mitutoyo Output Output Pin: NONE Parameter RS232/USB Output Mitutoyo Output Output Pin Description Automatically output the peak when the break (% Drop) is detected. Automatically output the peak when the break (% Drop) is detected. Automatically toggle the SP1, SP2, or SP3 pins (active low). If not required, select “NONE”.
Series TT01 Digital Cap Torque Testers Function Enabled Peak Settings Auto Output Auto Store PK1 Auto Store PK2 Auto Zero User’s Guide Description If enabled, 2PK appears as one of the operating modes. In the main display, the Peak readings will reference the first and second peaks – first peak on top, second peak below. Refer to the Home Screen & Control section for details. Press ENTER to access the Peak Settings sub-menu. See the following sections for details.
Series TT01 Digital Cap Torque Testers User’s Guide 10.3 Auto Output Settings Select the output type. Select RS-232/USB and/or Mitutoyo outputs, and select First and/or Second peaks. The display appears as follows: AUTO OUTPUT SETTINGS RS232/USB Output Mitutoyo Output First Peak Second Peak 11 DATA MEMORY AND STATISTICS Series TT01 testers have storage capacity of 1,000 data points. Readings may be stored, viewed, and output to an external device. Individual, or all, data points may be deleted.
Series TT01 Digital Cap Torque Testers User’s Guide 11.1 View Data All the saved data points may be viewed. The record number is displayed, along with the corresponding value and presently set unit of measurement. Any readings may be deleted individually. To do so, scroll to the desired reading and press DELETE. The letter “D” appears to the left of the record number, indicating that the tester is in Delete mode, as follows: 0001 0002 0003 0004 D 0005 0006 0007 2.458 lbFin 2.224 lbFin 2.446 lbFin 1.
Series TT01 Digital Cap Torque Testers User’s Guide *** WARNING *** DATA IN MEMORY WILL BE LOST CANCEL POWER OFF If no option is selected, this screen will be displayed indefinitely, or until battery power has been depleted. 12 COMMUNICATIONS AND OUTPUTS Communication with the TT01 tester is achieved through the micro USB or 15-pin serial ports located in the rear of the housing, as shown in the illustration in the Power section.
Series TT01 Digital Cap Torque Testers Selection Numeric + Units Numeric Only Invert Polarity Omit Polarity User’s Guide Description Output format includes the value and unit of measure. Clockwise values have positive polarity, counter-clockwise values have negative polarity. Output format includes the value only. Polarity same as above. Clockwise values have negative polarity, counter-clockwise values have positive polarity. May be selected in addition to the Numeric + Units / Numeric Only selection.
Series TT01 Digital Cap Torque Testers RS232/USB Output Mitutoyo Output Memory Storage User’s Guide Outputs data via the serial and USB ports Outputs data via Mitutoyo (Digimatic) through the serial port Stores a reading to memory (refer to the Memory section for details) Any combination of the above functions may be selected. 12.5 I/O Connector Pin Diagram (female) Pin No.
Series TT01 Digital Cap Torque Testers User’s Guide 13 CALIBRATION 13.1 Initial Physical Setup The TT01 should be mounted to a fixture rugged enough to withstand a load equal to the full capacity of the tester. Suitable calibration equipment is required, and caution should be taken while handling such equipment. The AC1036 calibration kit is available from Mark-10, shown at left. Note the circular groove in the top plate, shown at right, which accommodates a cable for suspension of deadweights.
Series TT01 Digital Cap Torque Testers User’s Guide 3. To escape the Calibration menu at any time, press ESCAPE. The display appears as follows: CALIBRATION NOT COMPLETE Cancel Exit w/o saving Selecting “Cancel” will revert back to the Calibration setup. Selecting “Exit w/o saving” will return to the menu without saving changes. 4. After the number of calibration points has been entered, press ENTER. The display appears as follows: CALIBRATION OFFSET Place torque sensor horizontally, then press ZERO. 5.
Series TT01 Digital Cap Torque Testers User’s Guide 7. The display appears as follows: CALIBRATION CLOCKWISE Optionally exercise sensor, then press ENTER. Optionally exercise the torque sensor several times (at full scale, if possible), then press ENTER. 8. The display appears as follows: CALIBRATION CLOCKWISE Gain adjust Apply full scale load 50.00 lbFin +/-20%, then press ENTER. Apply a weight equal to the full scale of the instrument, then press ENTER. 9.
Series TT01 Digital Cap Torque Testers User’s Guide CALIBRATION CLOCKWISE COMPLETE Reverse direction for counter-clockwise. Attach necessary weight fixtures, then press ENTER. Press ENTER. 12. Attach weight fixtures. The following screens will step through the same procedure as with the compression direction. Proceed in the same manner. 13.
Series TT01 Digital Cap Torque Testers User’s Guide CALIBRATION COUNTER-CLOCKWISE Load too close to previous. Please try again. The entered calibration point is too close to the previous point. 14 PASSWORDS Two separate passwords may be set to control access to the Calibration section and to the menu and other keys. To access the passwords setup screen, select Passwords from the menu. The display appears as follows: PASSWORDS Calibration Menu Key Mode Key Zero Key Data Key 14.
Series TT01 Digital Cap Torque Testers User’s Guide ENTER PASSWORD (0000 – 9999) 5000 Use the UP and DOWN keys to select the correct password, then press ENTER to continue. If the incorrect password has been entered, the display appears as follows: INCORRECT PASSWORD Reset password Request code: XXXX Press ENTER or ESC To re-enter the password, press ESC to exit to the home screen. Then, access the desired function and enter the password again when prompted.
Series TT01 Digital Cap Torque Testers User’s Guide BACKLIGHT Off On * Auto Set Minutes 1 Selection Off On Auto Description Backlight to be off upon powering on the tester. Backlight to be on upon powering on the tester. Backlight to be on upon powering tester, but will shut off after a period of inactivity (as defined in the Automatic Shutoff sub-section). The backlight will turn on again when activity resumes. The length of time of inactivity is programmed in minutes via the Set Minutes parameter.
Series TT01 Digital Cap Torque Testers User’s Guide INITIAL SETTINGS Units lbFin Mode Real Time For available selections, refer to the Units and Home Screen And Controls sections. 15.6 Restore Default Settings Default factory settings can be restored by selecting Restore Defaults from the menu. The settings may be found in the Specifications section. The display appears as follows: RESTORE DEFAULT SETTINGS? No Yes 15.
Series TT01 Digital Cap Torque Testers User’s Guide 16 SPECIFICATIONS 16.1 General Accuracy: Sampling rate: Power: ±0.3% of full scale 7,000 Hz AC or rechargeable battery. Low battery indicator appears when battery level is low, and tester powers off automatically when power reaches critical stage.
Series TT01 Digital Cap Torque Testers User’s Guide 16.
