UM-130_WG-01_IS0 WG-01 SAFE USE AND MAINTENANCE INSTRUCTIONS THIS MANUAL IS WRITTEN IN ENGLISH. TRANSLATIONS ARE AVAILABLE ON REQUEST. THIS MANUAL MUST BE SUPPLIED TO ALL PERSONNEL INTENDING TO USE THE DEVICE. WARNING! Working at height is dangerous. This product is designed to reduce the risk of working at height, by providing protection in the event of a fall to reduce the risk of injury.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 TABLE OF CONTENTS Page No 1. Do’s 3-5 2. Don’ts 6-7 3. Transportation and storage 7 4. Inspection and maintenance 8-9 5. Product overview and warranty 9 6. Technical data 10 7. Precautions and warnings 10-11 8. Safe use 11-12 9. Faults or concerns 12 10. Rescue plan and risk assessment 12 11. Spare parts 13 12. Marking and Labels 13 13.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 1. DO’S GENERAL Always read the instruction manual carefully and follow all recommendations. This manual must be provided to the rescuer. Only Checkmate genuine parts are permitted for the repair or service of this winch. Keep this manual with the device at all times, and never discard this manual.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 Installing to Checkmate TR3 Step 1: Align the through holes in the bracket (WG-02) with the through holes in the TR3 tripod. Step 2: Insert the detent pins through the holes in the bracket and the tripod. Step 3: Pull rope up to tripod head and insert hook through central hole. Step 4: Slide sprung loaded pulley to right, insert rope in pulley groove, and release pulley.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 ANCHORAGE REQUIREMENTS As stated in ANSI Z359.4:2007 Section 7.2.2 to 7.2.4; “Anchorages selected for rescue systems shall have a strength capable of sustaining static loads, applied in the directions permitted by the rescue system of at least 3,100lbs (13.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 2. DON’TS GENERAL NEVER USE THE DEVICE IF THE DEVICE SHOWS ANY SIGNS OF DAMAGE, OR ANY DECALS OR SERIAL PLATES ARE MISSING. TRANSPORT AND STORAGE Never store the device in an area or container that could cause the device to become damaged. INSTALLATION Never modify or tamper with this equipment. Never attempt to service the device unless you are trained by Checkmate and authorised in writing to do so.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH • • • • • • • • • • Issue 0 Never allow the device to run free or free fall. Never tie back or sling the rope to any other mode than a direct connection. Never extend the crank handle to gain leverage. Never attempt to power the device with any drill or power drive. This could cause the device to be damaged. Never use for MAN RIDING unless suitable back up devices are installed and procedures adhered too.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 4. INSPECTION AND MAINTENANCE INSPECTION Inspect the device prior to use, particular attention to the condition of the rope assembly ensure the rope has no signs of damage and the hooks are functioning correctly. If the device fails inspection and is found to be irreparable it must be destroyed before being discarded to prevent further use.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 MAINTENANCE Only trained and competent people (authorised in writing) can service, maintain and repair this winch outside of basic inspection and lubrication. Line constituent changes are permitted providing the specification of rope is correct and sourced from Checkmate. See technical data in chapter 6.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 All warranty claims are subject to Checkmate’s full terms and conditions of sale. Full details available on request or can be found on our website. www.checkmateuk.com 6. TECHNICAL DATA 1. WG-01 WLL- 550lbs (250kg) for goods – 310lbs (141kg) for personnel (single user only) ROPE DIA - 0.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 7. PRECAUTIONS AND WARNINGS NEVER USE THE DEVICE IF THE DEVICE SHOWS ANY SIGNS OF DAMAGE AND ANY DECALS OR SERIAL PLATES ARE MISSING.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH • Issue 0 than the rated capacity. STOP, LOWER THE LOAD, and QUARANTINE THE DEVICE. Does not overload the device by snagging, obstructions, or snatch lifting. CONNECTING PERSONNEL TO THE DEVICE • To connect personnel to the device, first depress both latches on the snap hook to open the gate. Next, hook the connector onto a certified fall arrest, work positioning or lifting point depending on the application (e.g.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 11. SPARE PARTS WG-03 Wire rope assembly c/w hook PPEWG-03 Crank handle PPELAB-431 User Information label PPELAB-432 Serial number plate 12. MARKING AND LABELS The following labels should be present: Checkmate Lifting and Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet without notification.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 13. INSPECTION RECORD Model: ........................ Serial Number: ........................ Date Entered Service: ........................ Date of Inspection Name and Company Results and Comments Next Signature Inspection Due Checkmate Lifting and Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet without notification.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Date of Inspection Name and Company Results and Comments Issue 0 Next Signature Inspection Due Checkmate Lifting and Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet without notification. Always check with Checkmate Lifting & Safety Ltd that your version is the latest issue.
UM-130_WG-01_IS0 SAFE USE AND MAINTENANCE INSTRUCTIONS WG-01 – WORM GEAR WINCH Issue 0 Approved Service Company: Checkmate Lifting and Safety Ltd reserve the right to alter or amend the information contained in this instruction booklet without notification. Always check with Checkmate Lifting & Safety Ltd that your version is the latest issue.
