Chery S18D Service Manual (Body Accessories & Dimensions) After Sales Service Department of Chery Automobile Co.,Ltd.
Chery S18D Service Manual Contents Chapter I Engine Hood & Luggage Boot................................................................................................1 I. Removal and Installation of Engine Hood........................................................................................................1 1. Preparations..............................................................................................................................................1 2. Precautions......................
Chery S18D Service Manual I. Removal, Installation & Maintenance of Front Bumper................................................................................26 1. Preparations............................................................................................................................................26 2. Precautions..............................................................................................................................................26 3. Removal Procedure............
Chery S18D Service Manual 1. Preparations............................................................................................................................................48 2. Removal and Installation Procedures ....................................................................................................48 3. Installation of Evaporator Assembly......................................................................................................50 III.
Chery S18D Service Manual Chapter I Engine Hood & Luggage Boot I. Removal and Installation of Engine Hood 1. Preparations Tools: slotted screwdriver, cross screwdriver, socket wrench, and etc. 2. Precautions 2.1. During removal and installation, be particularly careful to apply proper force and no abrupt or violent operation is allowed. 2.2. During removal and installation of the interior trimming, be particularly careful to avoid surface scratch. 3. Removal and Installation of Engine Hood Accessories 3.
Chery S18D Service Manual 5. Removal of Engine Hood Lock 5.1. Removal Procedure 5.1.1. Remove three bolts on engine hood lock body with 10# socket wrench to remove the engine hood lock. Installation torque: 7±1N.m 5.1.2. Remove the engine hood lock cable return spring from the engine hood lock assembly and remove the cable. 5.2. Installation Procedure The installation procedures are reverse to those for removal. 6. Removal & Adjustment of Hood Cable 6.1. Removal & Adjustment Procedures 6.1.1.
Chery S18D Service Manual II. Removal and Installation of Trunk lid 1. Preparations Tools: plastic screwdriver, socket wrench, cross ratchet wrench and etc. Material: plastic clip 2. Removal of Trunk lid Trim Board 2.1. Pry up the trim board clearance with a plastic screwdriver, then remove the clips in sequence and remove the trunk lid interior trim board. 2.2.Remove the fixing bolts of license plate lamp trim board with 10# socket wrench; remove the license plate lamp trim board. 2.3.
Chery S18D Service Manual 3.1.1. Remove the pull rod from the upper lock body. 3.1.2. Disconnect the connector on upper lock body. 3.1.3. Remove the screws on the upper lock with cross ratchet wrench. Installation torque: 12±1N.m 3.1.4. Remove the luggage boot lock. 3.2. Installation Procedure The installation procedures are reverse to those for removal.
Chery S18D Service Manual 4.1.1. Screw off the two fixing bolts of lock cylinder with 10# socket wrench. Installation torque: 7±1N.m 4.1.2. Push the lock cylinder out and remove it. Note: the lock cylinder washer shall not be throwed away. 4.2. Installation Procedure The installation procedures are reverse to those for removal. Note: the clearance between the lock cylinder and door sheet metal. 5. Removal of Rear Wiper Nozzle 5.1. Removal Procedure 5.1.1.
Chery S18D Service Manual 5.1.3. Pull off the rear water nozzle hose to remove the rear water nozzle. 5.2. Installation Procedure The installation procedures are reverse to those for removal. Note: water injection opening should be opposite to wiper motor steering shaft. 6. Removal of Rear Wiper Motor 6.1. Removal Procedure 6.1.1. Remove the rear wiper blade and arm seat cover. 6.1.2. Use a 10# socket wrench to loosen the nut above the motor, and remove the rear wiper blade.
Chery S18D Service Manual 6.2. Installation Procedure The installation procedures are reverse to those for removal. Notice to install the wiper seat sealing ring in place to avoid water leakage of rear windshield.
Chery S18D Service Manual Chapter II Removal of Interior Trim Parts I. Removal and Installation of Seat Belts 1. Preparations Tools: plastic screwdriver, wrench, socket wrench and etc. Parts: disposable clip, expansion bolt. 2. Precautions Keep the seat belts clean and free of oil, and check them for any damage. 3. Removal and Installation of the Seat belt of Front Seats 3.1. Remove the front and rear door weather strip. 3.2. Pry out the front doorsill pressure plate with plastic screwdriver. 3.3.
Chery S18D Service Manual 3.5. Remove the two fixing screws of pillar B lower panel with cross screwdriver (each one for front and rear), remove the pillar B lower panel. 3.6. Remove the pillar B upper panel. 3.7. Remove the seat belt retractor assembly with 17# socket wrench. Torque: 50±10N.m 3.8. Remove the seat belt guide plate with cross screwdriver. 3.9. Remove the seat belt upper fixing point bolt with 17# socket wrench. Torque: 50±10N.m 3.10.
Chery S18D Service Manual Note: 1. Keep the seat belt clean and away from oil, check if there is damage of seat belt, adding screw thread sealant during the mounting of seat belt fixing bolt. 2. The pillar panel shall be fit firmly with the body without any looseness, and it shall also be fit well with roof and weather strip. 3. The fit clearance between B pillar lower panel and front/rear doorsill pressure plate shall be even and less than 1 mm. 4.
Chery S18D Service Manual 4.5. Pry out the pillar C upper panel with plastic screwdriver. 4.7. Remove the rear seat belt upper and lower fixing point and rear seat fixing clip with 17# socket wrench. Torque: 50±10N.m 4.8. Installation Procedure The installation procedures are reverse to those for removal. Note: 1. Keep the seat belt clean and away from oil, check if there is damage of seat belt, adding screw thread sealant during the mounting of seat belt fixing bolt. 2.
Chery S18D Service Manual 2. Removal of Front Seats 2.1. Move the seat by pulling the movable handle under the seat, after the fixing bolts come out, use 13# socket wrench to remove the seat bolts. Torque: 25±3N.m 2.2. Pull out the seat connector and remove the seat. 3. Removal of Rear Seats 3.1. Lift up the seat cushion and remove the fixing bolts of the rear seat cushion with the 14# socket wrench. Torque: 25±3N.m 3.2. Remove the cushion after the removal of four fixing bolts. 3.3.
Chery S18D Service Manual 3.4. Remove the fixing bolts of the seat backrest with 13# socket wrench to remove the rear seat backrest (two bolts on each side). Torque: 25±3N.m 4. Installation Procedure The installation procedures are reverse to those for removal. Note: keep the cleanness of vehicle interior trim parts during removal and installation; avoid the trim parts surface scratch when moving the seat. III. Removal and Installation of Central Console 1.
Chery S18D Service Manual 2.3. Use cross screwdriver to remove the rear fixing screws of the central console assembly and cup holder lower fixing screws. 2.4. Use plastic screwdriver to pry open the gearshift handle cover and rotate the gearshift handle in anti-clockwise direction to remove it. 2.5. Lift up the rear part of center console and pull the rear part to remove the center console. 3. Installation Procedure The installation procedures are reverse to those for removal. IV.
Chery S18D Service Manual 2.2. Remove the central console (Refer the removal of central console) 2.3. Remove the seat belt, front and rear doorsill panel and the upper/lower panel of pillar B. (Refer the removal of seat belt) 2.4. Pry out the footreast cover by slotted screwdriver. 2.5. Remove the footrest with 10# socket wrench. 2.6. Remove the pillar A lower panel with cross screwdriver. 2.7.
Chery S18D Service Manual 2.8. Remove the the carpet fixing clip and remove the carpet. 3. Installation Procedure Note: In installation, notice the carpet edges flatness and indoor related wiring harness direction. 3.1. Put the vehicle carpet inside the vehicle, and take out the harness connected with the seats, and then press the vehicle carpet besides the middle passage tightly. 3.2. Let the seat holes exposed. 3.3. Spread the carpet under foot pedal and press it tightly. 3.4.
Chery S18D Service Manual Chapter III Removal & Maintenance of Vehicle Doors I. Removal, Installation & Maintenance of Front Doors 1. Preparations Tools: slotted screwdriver, cross screwdriver, plastic screwdriver, socket wrench, pliers and etc. 2. Precautions 2.1. Wear necessary appliance for labor protection to prevent from accidents. 2.2. Disconnect the battery to prevent damage for electrical equipments. 2.3.
Chery S18D Service Manual 3.4. Pry out the cover in the inner door handle slot with slotted screwdriver. 3.5. Remove the five fixing screws of door inner panel with cross screwdriver (two screws on panel front surface and three screws on panel side surface). 3.6. Pry out the protective cover of door inner armrest groove with slotted screwdriver. 3.7. Remove the screw that fix the door inner armrest with cross screwdriver.
Chery S18D Service Manual 3.8. Pry up the door inner armrest assembly with plastic screwdriver and take it out. 3.9. Pull out the exterior rear view mirror adjusting switch (only driver side) and window regulator control switch connector. 3.10. Pry out the door inner panel from edge with the plastic screwdriver. 3.11. Pull off the door inner handle cable. 3.12. Remove the two screws of front door armrest fixing bracket with cross screwdriver.
Chery S18D Service Manual 3.13. Remove the anti-water protective layer. 3.14. Connect the battery and connect the window regulator switch connector, lower the window glass at a proper position and remove the two screws that fix the glass. 3.15. Take out the glass carefully. 3.16. Remove the five screws that fix the window regulator with 10# socket wrench. 3.17. Pull off the window regulator connector and take out the window glass regulator assembly.
Chery S18D Service Manual 3.18. Remove the two fixing screws with 10# socket wrench, remove the door outside handle. 3.19. Remove the three screws fixing the lock cylinder with cross screwdriver, remove the lock cylinder. 3.20. Remove the two screws that fix the lock cylinder with cross screwdriver, remove the lock cylinder. 3.21. Use 13# socket wrench to remove the four fixing screws of the hinge that fix the vehicle door, remove the door. Torque: 32±3 N.m 4.
Chery S18D Service Manual 2.3. To prevent glass from being damaged, pay attention to take correct steps during removal and installation. 3. Removal Procedure 3.1. Pry out the rear door inner triangular block with plastic screwdriver. 3.2. Pry out the protective cover of door inner armrest groove with slotted screwdriver, expose the fixing screw. 3.3. Remove the fixing screw of the door inner armrest with cross screwdriver.o 3.4.
Chery S18D Service Manual 3.5. Remove the fixing screws of door panel on its front and side with cross screwdriver. 3.6. Pry out the door inner panel from edge with the plastic screwdriver. 3.7. Pull off the door inner handle cable.
Chery S18D Service Manual 3.8. Remove the door inner armrest bracket with cross screwdriver. 3.9. Remove the anti-water protective layer. 3.10. Remove the door outside handle fixing nuts with 10# socket wrench, remove the door outside handle. 3.11. Connect the battery and lower the window glass at a proper position (let the glass fixing screws be exposed on the two installation holes as shown in figure) and remove the two screws that fix the glass with cross screwdriver, remove the glass carefully.
Chery S18D Service Manual 3.12. Remove the five screws that fix the window regulator with 10# socket wrench, remove the window regulator. 3.13. Remove the fixing bolts of rear door and hinge with 10# socket wrench, remove the rear door assembly. Torque: 32±3 N.m 4. Installation Procedure The installation procedures are reverse to those for removal. Note: The removal procedures for the right-rear door can refer to those for the left-rear door.
Chery S18D Service Manual Chapter IV Removal, Installation & Maintenance of Front/Rear Bumper I. Removal, Installation & Maintenance of Front Bumper 1. Preparations Socket wrench, cross screwdriver, slotted screwdriver, plastic screwdriver. Parts: expansion bolt. 2. Precautions 2.1. Wear necessary appliance for labor protection to prevent from accidents. 2.2. Try to avoid scratching the paint of the bumper during the removal operation. 3. Removal Procedure 3.1. Open the Engine hood. 3.2.
Chery S18D Service Manual 3.5. Remove the left and right fog lamp wiring harness connectors, remove the front bumper (the front bumper is connected and fixed with the fender by clip; do not break the clip during removal of bumper). 3.6. Remove the two fixing bolts of upper air intake grille with cross screwdriver to remove the air intake grille. 3.7. Use plastic screwdriver to pry out the edges of lower air intake grille to remove it.
Chery S18D Service Manual 3.2. Use a cross screwdriver to loosen off the screws fixing the rear bumper bottom and the vehicle body. 3.3. Use a 7# socket wrench to loosen the screws connecting the fender and the bumper. 3.4. Apply the force vertical to fender surface to outwards to separate the bumper and fender clips and remove the bumper. Note: notice the force applied to avoid the damage of clips during removal. 3.5. Remove the connectors of reverser radar and left & right rear fog lamp.
Chery S18D Service Manual Chapter V Removal and Installation of Outside Lamps I. Preparations Tools: socket wrench, cross screwdriver and etc. II. Precautions 2.1. Wear necessary appliance for labor protection to prevent from accidents. 2.2. Try to avoid scratching the paint surface of the bumper when removing it. 2.3. Pay attention not to scratch the headlamp surface during removal or placing it. III. Removal Procedure of Headlamp 3.1. Remove the connector. headlamp wiring harness 3.2.
Chery S18D Service Manual 3.5. Press down the bulb fixing clip by hand and turn the clip over to take out the high/low beam bulb. 3.8 Pull off the front position lamp wirning harness connector and remove the front position lamp bulb. 3.9. Screw off the turn signal lamp holder by hand and can replace the turn signal lamp bulb. IV. Removal of Front Fog Lamp 4.1. Remove the front wheel mud guard.
Chery S18D Service Manual 4.2. Remove the front fog lamp fixing boltr with cross screwdriver to remove the front fog lamp. 4.3. Press down the bulb fixing clip by hand and turn the clip over to take out the high/low beam bulb. V. Removal of Rear Fog Lamp 5.1. Remove the rear bumper (see the removal and installation of rear bumper for details) 5.2. Remove the rear fog lamp fixing bolts with cross screwdriver and remove the fog lamp. 5.3.
Chery S18D Service Manual VI Removal of Tail Lamp 6.1. Remove the baffle on luggage boot inner tail lamp. 6.2.Remove the three nuts fixing tail lamp in luggage boot compartment with 10$ socket wrench. 6.3. Pull off the tail lamp wiring harness connector and remove the tail lamp assembly. 6.4. Rotate the bulb seat anti-clockwise by hand to remove the bulb. Ⅶ. Removal of License Lamp 7.1. Use a cross screwdriver to remove the license lamp fixing bolts.
Chery S18D Service Manual 7.2. Pull off the harness connector and remove the license lamp. Ⅷ. Installation & Adjustment of Headlamp 8.1. Installation Procedures for the Headlamp The installation procedures of headlamp are reverse to those for removal. 8.2. Function of headlamp 8.2.1. Front view As shown in right figure: 1 Low beam lamp 2 Turn lamp 3 High beam lamp and position lamp 8.2.2.
Chery S18D Service Manual Ⅸ. Installation of Tail Lamp 9.1. Installation Procedure of tail lamp The installation procedures of tail lamp are reverse to those for removal. 9.2. Function of tail lamp 9.2.1. Front view 1). Brake lamp/ position lamp (one bulb has two filaments) 2). Turn lamp 3). Reverse lamp 9.2.2. Rear view As shown in right figure: 1). Reverse lamp holder 2). Turn lamp holder 3).
Chery S18D Service Manual Chapter VI Removal and Installation of Vehicle Ceiling I. Preparations Tools: socket wrench, cross screwdriver, slotted screwdriver and etc. Parts: expansion bolt. II. Precautions 1. During the removal and installation, make sure to apply proper force and violent operation is not allowed. 2. During removal and installation of the inner trims, make sure to protect the tirms from being scratched. III. Removal and Installation of Sun Visor 1. Removal Procedure 1.1.
Chery S18D Service Manual 1.2. Remove the ceiling armrest. 2. Installation Procedure The installation procedures are reverse to those for removal. V. Removal and Installation of Front Ceiling Lamp 1. Removal Procedure 1.1. Align a slotted screwdriver with the groove along the ceiling lamp edge to pry it open. Note: Do not scratch part surface. 1.2. Remove the three fixing screws of the front ceiling lamp. 1.3. Disconnect the harness connector and remove the front ceiling lamp assembly. 2.
Chery S18D Service Manual 1.1. Remove the weather strip of the right A-pillar panel, and then pry out the left A-pillar panel with slotted screwdriver. 1.2. The removal procedures of the left A-pillar panel can refer to the removal procedures of right A-pillar panel. 2. Installation Procedure The installation procedures are reverse to those for removal. VII. Removal and Installation of B-pillar Panel 1. Removal Procedure 1.1. Remove the B-pillar lower panel Removal and Installation of Seat belt).
Chery S18D Service Manual 1.1. Use a socket wrench to remove the seat belt bolts (See Removal and Installation of Rear Seats & Seat belts). Torque: 50±10N.m 2. Installation Procedure The installation procedures are reverse to those for removal. IX. Removal and Installation of Vehicle Ceiling 1. Removal Procedure 1.1. Remove the left/right sun visors and their fixing seat. (See Removal and Installation of Sun Visor) 1.2. Remove the front ceiling lamp.
Chery S18D Service Manual 1.7.Remove the vehicle ceiling. 2. Installation Procedure The installation procedures are reverse to those for removal.
Chery S18D Service Manual Chapter VII Removal and Installation of Instrument Panel & Instrument Panel Crossbeam I. Removal of Instrument Panel Tools: socket wrench, cross screwdriver, slotted screwdriver and etc. 1. Removal Procedure 1.1. Remove the center console. (See the removal and installation of center console). 1.2. Remove the three fixing screws of instrument panel with cross screwdriver, remove the top cover of instrument panel. 1.3.
Chery S18D Service Manual 1.4. Remove the lower cover of instrument panel (avoid the break of the two clips in inner side) 1.5. Remove the two fixing screws connecting the dashboard and instrument panel body with cross screwdriver. 1.6. Pry out the dashboard body with slotted screwdriver. 1.7. Pull off the harness connector on instrument panel body and remove it. 1.8. Pry out the dashboard brightness adjusting switch with slotted screwdriver.
Chery S18D Service Manual 1.9. Screw off the fixing nut of engine hood handle and remove the handle and cable. (See the removal and installation procedures of engine hood handle and cable) 1.10. Pry out the central control panel shield with slotted screwdriver. 1.11. Pull off the A/C regulating switch harness and central control panel switch harness.
Chery S18D Service Manual 1.13. Pull off the harness and antenna connector of radio cassette player, remove the radio cassette player. 1.14. Loosen the two bolts besides the name car box with 10# socket wrench. 1.15. Pry out the speaker shield with slotted screwdriver. 1.16. Remove the speaker body with slotted screwdriver. 1.17. Remove the two screws on pillar-A lower panel with cross screwdriver, remove the pillar-A lower panel.
Chery S18D Service Manual 1.18. Remove the fixing bolt of instrument panel body and hinge inner side sheet metal with 10# socket wrench. 1.19. Remove the panel on two sides of instrument panel body. 1.20. Remove the fixing screws on two sides of instrument panel body with cross screwdriver. 1.21. Remove the fixing bolt between body sheet metal and the instrument panel body beside speaker with 10# socket wrench. 1.22. Remove the instrument panel body.
Chery S18D Service Manual Note: 1. Disconnect the battery negative removing the electrical equipment. before 2. Don’t wait until all the instrument panel bolts are removed before you remove the ones on the other side, or the instrument panel are likely to get deformed. 2. Installation Procedure The installation procedures are reverse to those for removal. Note: ①.
Chery S18D Service Manual 1.3. Pull off the connector of ECU wiring harness and instrument panel wiring harness. 1.4. Remove the connector of instrument panel wiring harness and engine wiring harness. 1.5. Remove the connectors of A/C wiring harness and ceiling wiring harness; remove all ground points of instrument panel wiring harness. 1.6. Remove the fixing bolt of anti-theft controller with 10# socket wrench, and then remove its connector. 1.7.
Chery S18D Service Manual 1.8. Remove the two fixing nuts between the instrument panel cross beam and steering column with 13# socket wrench. Torque: 23±2N.m 1.9. Remove the three fixing bolts connecting instrument panel cross beam top cover and vehicle body with 10# socket wrench. Torque: 25±2N.m 1.10. Remove the four bolts on the lower fixing points of middle support on instrument panel cross beam with 10# socket wrench. Torque: 7±1N.m 1.11.
Chery S18D Service Manual Chapter VIII Air Conditioning System I. System Constitution Air adjustment and distributing system: HVAC air mixing and distributor part, inside/outside circulation air inlet, air outlet, outside circulation air filter. Control system: control panel assembly, micro motor, blower, speed regulating mode, high/low pressure switch, A/C temperature sensor. Heating system: heater water tank, hot water pipe, and engine cooling water system.
Chery S18D Service Manual 2.4. Remove the two evaporator nuts fixed onto sheet metal with 10# socket wrench. 2.5. Use clamp pliers to remove the inlet/outlet water pipes of the evaporator and pull out the pipes. Note: Coolant will flow out from the water pipe, pay attention to recycle the coolant. 2.6. Loosen off the 3 fixing nuts that fix the evaporator assembly on the sheet metal with 10# socket wrench (See the following figures for detailed positions).
Chery S18D Service Manual 2.7. Take the evaporator assembly out of the driver’s cab. 3. Installation of Evaporator Assembly The installation procedures are reverse to those for removal. III. Removal and Installation of Evaporator Interior 1. Preparation of Tools Cross screwdriver, slotted screwdriver, inner spline wrench and etc. 2. Removal and Installation of Blower 2.1. Removal Procedure 2.1.1. Remove the blower motor and relay module connector. 2.1.2.
Chery S18D Service Manual The installation procedures are reverse to those for removal. 3. Removal and Installation of Blower Speed Regulation Module 3.1. Removal Procedure 3.1.1. Pull out the speed regulation module connector. 3.1.2. Use a cross screwdriver to remove the fixing screws on speed regulation module. 3.1.3. Pull out the speed regulation module. 3.2. Installation Procedure The installation procedures are reverse to those for removal. 4. Removal and Installation of Heater Exchanger 4.1.
Chery S18D Service Manual 4.1.3. Remove the two screws on rear end of hot water pipe with cross screwdriver. 4.1.4. Remove the two screws on front end of hot water pipe with cross screwdriver. 4.1.5. Tear off the sponge around the water inlet and outlet pipe and remove the heater exchanger. Note: the sponge seal around the housing is disposable. 4.2. Installation Procedure The installation procedures are reverse to those for removal.
Chery S18D Service Manual 5.1.2. Remove the two fixing screws on control motor with inner spline wrench and remove the control motor. 5.2. Installation Procedure The installation procedures are reverse to those for removal. 6. Removal and Installation of Blend Air Door Related Mechanism 6.1. Removal Procedure 6.1.1. Pull out the blend air door motor connector. 6.1.2. Remove the blend door control plate with inner spline wrench.
Chery S18D Service Manual 6.1.3. Align with the slot opening on one end of control arm and remove the control arm. 6.2. Installation Procedure The installation procedures are reverse to those for removal. 7. Removal and Installation of Int./Ext.Air Door Motor & Related Mechanism 7.1. Removal Procedure 7.1.1. Pull out the motor connector. 7.1.2. Remove the fixing screws of control motor and remove the motor. 7.2. Installation Procedure The installation procedures are reverse to those for removal. 8.
Chery S18D Service Manual 8.1.1. Remove the air-conditioner harness (See removal of air-conditioner harness) 8.1.2. Remove the five fixing evaporator housing. 8.1.3. Remove the evaporator top cover. 8.1.4. Remove the evaporator core. screws on 8.2. Installation of evaporator assembly The installation procedures are reverse to those for removal.
Chery S18D Service Manual CHAPTER IX Body Dimension I. Basic Instructions on BIW Maintenance Vehicle body maintenance should be carried out by professionals according to the requirements of the manufacturer, and only in this way will the promises of “rust free” and “paint defect free” be effective. 1. 2. 3.
Chery S18D Service Manual qualified for the maintaining operations. 1. Vehicle Door Structure Generally speaking, the vehicle doors consist of outside plates, inside plates, window frames, glass guide rails, hinges, locks and window accessories and so on. The inside door plates are equipped with accessories including glass lifter, locks and so on. To secure the assembly, some parts of the inside door plates need to be fortified.
Chery S18D Service Manual (2) Clean the vehicle doors. Use fresh water or detergent to clean the dirt and greasy spots on the door panels, and let them thoroughly dry for tests. (3) Maintenance appraisal. Appraise the scope and degree of damage to the door panels by testing and decide the maintenance methods. (4) Clear the old paint.
Chery S18D Service Manual 4. Dents or wrinkles: Dents develop because the door panel is subjected to bumping or pressing, leading to elastic or plastic deformations. 5. Bends or twists: They are mainly caused by too much load the door panel receives in use or the plastic deformation due to bumps. 4.
Chery S18D Service Manual ② Beat with a hand hammer from other parts than from directly above the underlay iron. The underlay iron is placed against the lowest part of the dent, and then the higher parts near the dent are beaten with a hand hammer. Generally, when trying to repair the dent with a hand hammer and an underlay iron, the convex side is beaten with the hand hammer and the concave side is pressed against the underlay iron.
Chery S18D Service Manual repairing effect. (1) Heated position and flame intensity: The effect of flame correction depends on the heated position and the flame intensity. Different heated spots bring about different effects, and the heated position should be where the material is deformed the most and the metal panel is stretch the most, or the furthest part outward that is bent and deformed. Different flame intensities also lead to different correcting effects.
Chery S18D Service Manual (4) Select proper processing and shaping methods so that the patch matches well with the part to be removed. (5) Apply the patch to the intended position and press it tightly, draw a line along the edge of the part to be removed and cut it out, using methods like gas cutting or excising according to the actual situation, and then align the patch with the excised area. (6) Weld the seam by gas welding or carbon oxide protection welding.
Chery S18D Service Manual II. Body Assembly Dimension 1. Left Front Axonometric Drawing No. Clearance position Clearance value(mm) Flatness value(mm) 1 Front windshield and ceiling 7±1 —— 2 Front windshield and pillar A 5±1 —— 3 Front door and ceiling 4±1 2±1 4 Front door and rear door (upper) 5 Rear door and ceiling 6 Rear side windshield and rear door 7 Rear side windshield and ceiling 4 +1 −0.5 4±1 4 +1 −0.5 0 +1 0 2±1 0 +1 0 4.
Chery S18D Service Manual No. Clearance position Clearance value(mm) Flatness value(mm) 19 Front bumper and front fender 0 0+0.5 —— 20 Headlamp and fender 3±1 -0.7 +0.5-1.0 21 Front fog lamp and front bumper 2±0.5 —— 22 Engine hood and front bumper 3.5 +1 —— -0.5 Note: as for the flatness value, the former part is the comparatively higher part in the text description. E.g. in No.9, the flatness value of the fender and front door is It means fender is higher than front door.
Chery S18D Service Manual III. Engine Compartment Dimension No. Name Central Distance of Holes (mm) A/B Front bumper cross beam installation hole 820 C/D Headlamp installation hole 624 E/F Headlamp installation hole 1323.7 G/H Headlamp installation hole 1283.2 I/J Engine right mounting bracket hole 131.2 K/L Fender installation 1349.5 M/N Fender installation 1280 O/P Shock absorber hole 1026.
