Instruction manual

P/N: 4GR020-010 v1.7, 2009-11-25
©2009 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
xi
3GR111-021 MTG BRKT ASSEMBLY 1
4GR011-021 MTG BRKT, S/C, C5 MACH 1
7C010-025 M10-1.5" x 25mm HXCS P 3
7C010-035 M10-1.5" x 35 HXCS G8 P 1
7J010-002 10mm WASHER, ZINC PLATED 4
7A375-175 3/8-16 x 1-3/4" HXHD GR5 PLT 1
7A375-200 3/8-16 x 2" HXHD GR5 PLTD 2
7A375-300 3/8-16 x 3" HXCS G5 P 1
7A375-324 3/8-16 x 3-1/4" HXHD GR5 PLD 1
7F375-017 3/8-16 NYLOCK NUT 1
7J375-044 3/8" SAE WASHER, PLTD 7
4GR116-300 IDLER ASSY, 20mm BELT 1
4FA016-171 DUST COVER (IDLER PULLEY) 1
4FH016-150 IDLER PULLY, 6-RIB 3" FLANGD 1
2A017-462 SPACER,IDLER SMOOTH 6-RIB 1
2D070-171 JACKSHAFT, C5, H900 1
7U100-069 KEY, 3/16" SQUARE x .73" LONG 2
2A040-021 RETAINER, PULLEY, FLATHD 2
7B375-076 3/8-24 x 3/4" GR8 FLATHEAD 2
2A046-104 BELT K061045-GATES '94 5.0 1
4GR036-360 PULLEY, JACKSHAFT, 6-RIB 3.60" 1
7J012-002 12mm WASHER, FLAT 9
4GR110-010 ASSY, ALT MOUNTING 1
(SEE PG VI FOR INDIVIDUAL PARTS LIST)
4GR110-040 SURGE TANK RELOCATION ASSY 1
(SEE PG VI FOR INDIVIDUAL PARTS LIST)
4GR130-026 OIL FEED LINE ASSY 1
7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7U250-000-360 OIL FEED HOSE, 36" -4 STRT 1
7U100-055 TIE-WRAP, 6" NYLON 5
7U100-066 TIE-WRAP, 11" NYLON 2
7J006-093 6mm WASHER, PLATED 2
7C060-050 6mm x 1.0" x 50mm HXHD ZINC PLT 2
4GL010-020 ADPTR, ESCALADE OIL FEED 1
4GL010-040 GASKET, 5.3 OIL ADAPTER 1
4GR130-036 OIL DRAIN ASSY 1
7P375-017 3/8"NPT x 1/2" BEADED HSE BRB 1
7P375-040 3/8" FEMALE ELBOW 1
7P375-041 3/8"NPT HEX NIPPLE 1
7R004-687 CLAMP, 13/16" ONE EAR 1
7R001-008 #8 STNLS HOSE CLAMP 1
7T560-001 CUTTER,9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'
4GR110-050 POWER STEERING ASSY 1
4GR010-050 BRKT, POWER STEERING RES. 1
7P375-050 3/8" HOSEMENDER 1
7R001-006 #6 HOSE CLAMP 2
7R001-008 #8 STNLS HOSE CLAMP 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 24"
7U133-051 HOSE, RES RETURN 1/2", C5 1
7P625-016 5/8" HOSE UNION, BARBED ENDS 1
4GR112-020 AIR INTAKE ASSY - NO S/C DUCT 1
4GR012-020 DUCT, AIR INTAKE PLSTC 1
7P375-008 ELBOW, 3/8" 90° UNION 1
PART NO. DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
7P375-050 3/8" HOSEMENDER 1
7R002-052 #52 SAE TYPE “F” SS HOSE CLAMP 2
7R002-056 #56 GOLDSEAL HOSE CLAMP 2
7R005-001 208-91 T-BOLT CLAMP 1
7S350-200 3-1/2" x 2" SLEEVE 1
7U030-056 3/8" PCV HOSE 0.75'
7U035-001 3-1/2" FLEX HOSE 0.5'
7U100-061 GROMMET, 3/8"ID 5/8" FLANGE 1
7U375-052 3/8" VACUUM CAP 1
4GR114-010 RADIATOR PIPE ASSY 1
4GK014-010 RADIATOR PIPE, LS1 FBODY Ø1.38" 1
7P375-075 3/4" HOSE UNION 1
7R002-020 #20 GOLDSEAL HOSE CLAMP 2
7R007-001 NYLON CLAMP 1-1/8" 2
7U032-020 HOSE, 3/8"ID P/STEERING RET 18'
7U038-012 HOSE, Ø3/4" 90°, 4 x 12" 1
7U133-131 RADIATOR HOSE 1
4GR110-110 ASSY, CORVETTE DAMPER PIN 1
4GR010-110 GUIDE, DWL PIN INST. VETTE 1
7C016-010 BOLT, LS1, M16 - 2.0" 1
7C016-100 BOLT, M16 - 2.0" x 100mm, SHCS 1
7U250-026 DRILL BUSHING, 1/4"ID, 1/2"L 1
7U250-019 DOWEL PIN 1/4" x .5"L 1
8N301-150 POWER COOLER ASSY, C5 CORVETTE 1
(SEE PG.VII FOR INDIVIDUAL PARTS LIST)
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.
1997-2004 C5 Corvette Tuner Base Kit
Part No. 3GR218-010
®
ENGINEERING, LLC
PARTS LIST
KIT NOTES - To make a complete kit, order
the following applicable items:
1. A. S-Trim: 2E129-140 (V2) or 2A129-140 (V1)
B. SC-Trim: 2E129-150 (V2) 2A129-150 (V1)
C. T-Trim: 2E129-160 (V2) or 2A129-160 (V1)
2. Jackshaft Pulley: 4GR032-030 or -032 Jackshaft pul-
ley (-030 does not work with 4GR033-028)
3. Supercharger pulley: 4GR033-028, -030, -032 or
-034 (-034 only used with a 30T jackshaft pulley)
4. 4GR020-020 ECM chip package (Superchips
Microtuner)
5. 8F060-042 (42 lb/hr) or 8F060-055 (55 lb/hr) fuel
injectors (8 each)
6. Automatic trans line: 4GR145-010 (97-00 M.Y.),
4GR145-020 (01-04 M.Y.)
7. 4GR110-090 ABS Relocation Assy (Need for 1999-
2000 vehicles)
8. 4GR010-070 Brkt, power steering res. (Need for 1997
vehicles)
9. 5A102-013 Fuel pump voltage booster assembly
(increases fuel flow)