Inverter gas generator 65588 Set up, Operating, and Servicing Instructions Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Distributed exclusively by Harbor Freight Tools®. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.
Contents Storage ����������������������������������������14 Troubleshooting ���������������������� 15 Important SAFETY Information ���������������������������� 3 Parts Lists and Diagrams � 17 Set up precautions �������������������� 3 Operating precautions ������������ 4 Refueling Precautions: ����������� 6 Basic Specifications ������������� 6 Unpacking ���������������������������������� 6 Operating Instructions ������ 7 Engine Controls �������������������� 7 Checking and Filling Engine Oil �������������
Save This Manual NOTICE is used to address practices not related to personal injury. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
6. Have multiple ABC class fire extinguishers nearby. 7. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. 8. Set up and use only on a flat, level, well-ventilated surface. 9. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up. 10.
ing this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication. 10. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. 11. Do not cover the engine or equipment during operation. 12. Keep the equipment, engine, and surrounding area clean at all times. 13. Use the equipment, accessories, etc.
. tant information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Run Time @ 50% Load Approximately 4 Hours (with full tank). Sound Level 93 dB Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained.
Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Figure 1 Pull (Recoil) Starter Handle (4) Engine (on/off) Switch To prevent serious injury: A Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
a. Turn off any connected electric devices. Figure 2 b. Reduce the total wattage of connected electric devices. c. Check for any blockages in the cooling air inlet, and remove, or repair before reusing. d. After checking and fixing the problem, restart the Generator. 4. DC Outlet, used to charge a 12 Volt auto, or marine battery. Make sure the leads of the charger are correctly connected to the positive and negative battery terminals. 5.
Checking and Filling Fuel WARNING! To prevent serious injury from fire: Fill the fuel tank in a well-ventilated area away from ignition sources. Do not smoke. 1. To fill the Fuel Tank, first wipe off the Fuel Tank Cap and the surrounding area. 2. Unscrew, and remove the Fuel Tank Cap. Remove the Strainer. 3. Check the fuel level by peering into the tank. If the fuel level is well below the top of the tank, the fuel should be topped off before using. 4.
The first 20 hours of operation is the break-in period. Figure 4 2. During the first 3 hours of use: • Do not apply a heavy electrical load to the equipment. • Do not operate the engine at its maximum speed, use the Economy Control Switch (on Control Panel). 3. • Change the engine oil. Choke Lever 5. Then, push the engine Choke Lever to its “CHOKE” position (far right). Set the Choke Lever in the “RUN” position (far left) when starting a warm engine. See Figure 4. 6.
of children’s reach according to the Storage instructions in this manual. Maintenance Procedures Many maintenance procedures, including those not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead.
Figure 5 2. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. 3. When installing a new spark plug, adjust the plug’s gap to the specification on the Technical specification chart. Do not pry against the electrode or the insulator, the spark plug can be damaged. 4.
Fuel Filter Replacement (if equipped) WARNING! To prevent serious injury from fire: Replace the fuel filter in a well-ventilated area away from ignition sources. Do not smoke. 1. Wait for engine to cool completely before proceeding. 2. Wear protective gear including, ANSIapproved safety goggles, NIOSHapproved dust mask/respirator, and nitrile gloves. 3. Close fuel valve leading from gas tank completely. 4. Take note of the fuel filter’s orientation. 5.
Storage 1. Wait for engine to cool, then clean engine with clean cloth. 2. When the equipment is to remain idle for longer than 20 days, prepare the engine for storage as follows: a. Change engine oil and empty fuel tank. b. Either leave fuel tank empty or refill fuel tank with fresh unleaded gasoline. After filling, run engine for about 5-10 minutes to circulate the gasoline through the carburetor. Wait for engine to cool before proceeding. c. Clean out area around spark plug.
Troubleshooting Problem Engine will not start Possible Causes Fuel Related: 1. No fuel in tank or Fuel Cock closed. 2. Choke not in start position, especially with cold engine. 3. Low quality or deteriorated, old gasoline. 4. Dirty fuel passageways blocking fuel flow. Engine misfires Engine stops suddenly Probable Solutions Fuel Related: 1. Fill fuel tank and open fuel valve. 2. Move choke to start position if engine is cold. 3. Use only fresh 89+ octane unleaded gasoline. 4.
Troubleshooting Problem Engine knocks Possible Causes 1. Old or low quality gasoline. 2. Engine overloaded. Engine backfires 3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems. 1. Impure or low quality gasoline. 2. 3. 4. 5. Probable Solutions 1. Fill fuel tank with fresh 89+ octane unleaded gasoline. 2. Do not exceed equipment’s load rating. 3. Have qualified technician diagnose and service engine. 1. Fill fuel tank with fresh 89+ octane unleaded gasoline.
Parts Lists and Diagrams Body Parts List “A” Part 1 2 3 4 5 6 7 9 10 11 12 13 14 15 Description Tapping Screws Control Panel Fuel Cock Recoil Starter Handle Right Engine Cover Generator Housing Cover Hex Screws Fuel Cap Assembly Fuel Tank Sleeve Holder Fuel Tank Fuel Tank Rubber Buffer Fuel Tank Bracket Motor Assembly Hex Screws Body Parts List “A” Q’ty 4 1 1 1 1 1 6 1 1 1 2 1 1 4 Part 16 17 18 19 20 21 22 23 24 25 26 27 28 Description Rear Engine Cover Spark Plug Access Cover Right Generator Cover He
Generator Parts List “B” Part 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B Description Tapping Screws Fan Cover Tapping Screws Fan Ventilator Back Plate Rotor Tapping Screws Rotor Shaft Holder Tapping Screws Rotor Shield Hex Screws Right Cover Tapping Screws Part Q’ty 4 1 2 1 1 1 4 1 4 1 1 1 2 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B Description Cover Muffler Compartment Engine Assembly Flywheel Shield Carburetor Insulator Left Cover Carburetor Air Cleaner Tapping Screws Gasoline-Brea
Engine Parts List “C” Part 1C 2C 3C 4C 5C 6C 7C 8C 9C 12C 13C 18C 19C 20C 21C 22C 23C 24C 25C 26C 28C-1 28C-2 28C-3 28C-4 29C 30C 31C 32C 33C 34C 35C 36C 37C 38C 39C 40C 43C 44C 45C 46C 47C 48C 49C 50C 51C 52C 55C 56C 57C 58C 59C 60C Discription Air Cleaner (outside) Cover Filter Net Screw M5 X 75 Air Cleaner (Inside) Cover Gasket Carburetor Gasket Intake Pipe Gasket Screw M5 X 12 Block Cover Oil-Seal Cylinder Pin 6 X 12 Board Screw M3 X 5 Sea Saw Plate Reed Valve Crank Shaft Key 3 X 5 X 13 Piston Piston
Engine Assembly Diagram “C” NOTE: When ordering, or referring to parts for “Engine”, use the suffix “C” after each individual part number. SKU 65588 For technical questions, please call 1-800-444-3353.
Limited 1 year / 90 Day warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship.
Emission Control System Warranty Harbor Freight Tools Emission Control Defects Warranty Provisions 1. HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser.
3) 4) 5) i) Intake pipe/manifold. ii) Air cleaner. Ignition System i) Spark plug. ii) Magneto ignition system. Catalyst System (if so equipped) i) Exhaust pipe stud. ii) Muffler. iii) Catalytic converter (if so equipped). Miscellaneous Items Used in Above Systems i) Vacuum, temperature and time sensitive valves and switches. ii) Hoses, belts, connectors, and assemblies. SKU 65588 For technical questions, please call 1-800-444-3353.