Cartridge Maintenance/Repair Guide
Introduction Thank you for choosing Chicago Faucets! All Chicago Faucet products are carefully assembled and tested to insure the highest quality in the plumbing industry. We are proud to offer you a product that will provide years of dependable, reliable service. The Maintenance and Repair Guide is intended to provide you, as a customer, with a step-by-step procedure for replacing or renewing our most popular cartridges.
Installation of Ceramic Cartridge Stem Identification Color-coded seat Ensure cartridges are in the closed position before installing into valve body. Cartridges feature color-coded seats. Blue seat on cold cartridge, red seat on hot cartridge. Step 3 Using handle to maintain stem position, fully tighten right cap nut to 20 to 27 ft. lb. torque. Step 1 Push each cartridge into valve body until it seats. Add cap nuts and hand tighten. Add handles.
Renewing "XT" Quaturn™ or Slow Compression Cartridges STEP 1 - Turn off water at stop or main valve. Remove handle assembly and with flat face wrench, remove cap nut (A). STEP 2 - Remove cartridge from faucet. Flush out any rust or chips that may be in body. DO NOT use file or abrasives to clean out body. STEP 3 - Unscrew stem nut (K) at the bottom of the cartridge with a flat wrench using a handle as lever to assist removal.
Renewing KLO-SELF Cartridges STEP 1 - Turn off water at stop or main valve. Remove handle, loosen cap nut (A) with flat faced wrench and remove upper parts of cartridge consisting of stem (C), bonnet (B) and spring (D). STEP 5 - Replace Monel seat (L), seat washer (M), retainer (N), cup washer (O), and tighten nut (P) securely. STEP 2 - With pliers, grab the cartridge stem and pull up, removing it from the body. STEP 3 - Holding the flat portion of plunger (E) remove stem nut (P).
MVP™ Metering Valve 665-505JKNF - 3/32" hex socket wrench 665-PSHJKCP - Push handle with red and blue index buttons and set screw 665-309KJKNF - Red and blue index buttons 665-116JKNF - Hex socket screw 665-015JKRBF - Spring retainer 665-105JKNPF - Stem 668-013JKNF - Return spring 665-190KJKNF - Actuator Assembly 665-118JKNF - Adjustment nut Cap assembly “O” Ring Retainer ring 665-007JKNF - (2) “E” ring retainers 665-011JKNF - Cap sealing washer Valve sleeve 667-107JKNF - “O” Ring 671-XJKNF - Cartridg
Renewing MVP™ Metering Valve Adjustment Step 1 Remove color coded index button from handle with small, flathead screwdriver. Step 2 Insert 3/32" allen wrench in handle hole, loosen allen screw and remove handle. Step 3 To adjust the flow cycle of the MVP valve, turn the adjustment nut clockwise to increase the duration of the flow cycle and counter clockwise to decrease the flow cycle. *After adjustment nut has been repositioned, replace handle, push down and test flow cycle.
NAIAD™ 333-X and 333-XSLO Push Button Cartridge A 333-044KJKCP - Button Assembly (Hot) 333-144KJKCP - Button Assembly (Cold) 333-244KJKCP - Button Assembly (Push) 395-018JKNF - Spring B 319-012JKRBF - Washer C 319-140JKNF - “O” Rings E D 319-035JKNF - Leather Washer 319-003JKCP - Bonnet Cap F G 1-043JKNF - Gasket 433-042JKRBF - Sleeve H I 1-027JKNF - Seat 244-006JKNF - Seat Washer J K 333-026JKRBF - Retainer 333-040JKNF - Cup L M 333-039JKNF - Washer 1-031JKNF - Washer N O 333-097JKNF - Nut 333-0
Renewing NAIAD™ Cartridges STEP 1 - Turn off water at stop or main valve. Loosen bonnet cap (F) with flat faced wrench and remove operating cartridge from valve body. Remove the dashpot (P) from the body. STEP 2 - To disassemble cartridge, insert pin through hole in sleeve (H) and stem (A) to keep stem from turning while nut (O) is removed. (Same procedure is followed when assembling operating cartridge.) STEP 3 - Remove washer (N), washer (M), cup (L), retainer (K), washer (J) and seat (I) from stem.
NAIAD™ 335-XJKNF Tip-Tap Cartridge 335-007KJKCP - Hot Push Tilt Handle 335-107KJKCP - Cold Push Tilt Handle 335-207KJKCP - Plain Push Tilt Handle 335-002KJKRBF - Stem 395-018JKNF - Spring 319-012JKRBF - Washer 319-035JKNF - Leather Washer 319-140JKNF - O-Rings 335-005JKCP - Bonnet 1-043JKNF - Gasket 433-042JKRBF - Sleeve 1-027JKNF - Seat 244-006JKNF - Washer 333-026JKRBF - Retainer 333-040JKNF - M Cup 333-039JKNF - Washer 1-031JKNF - Washer 333-097JKNF - Nut 333-073KJKNF - Dash Pot Assembly 333-027JKN
How to Repair a NAIAD™ Cartridge with Dashpot and Oscillating Handle 1. To uncover operating cartridges on 386-XSLO urinal valves with non-sag handles, unscrew bonnet (17) and remove entire assembly (23), on self-closing stops as shown on diagram below. For 386-X, remove bonnet (24) and handle (19). 2. Shut-off water at main or supply valve if installed. 3. Either cartridge can now be removed from body by loosening cap (6) with a flat wrench and lifting entire cartridge from body including the dashpot. 4.
Replacement Cartridges Quaturn ™ ■ ■ ■ ■ ■ Ceramic Compression Cartridge Opens and closes in just a 1/4 turn Unique design closes with water pressure Standard in all centerset and widespread faucets for sink and lavatory ADA Compliant when used with lever or wing handles Renewable parts available ■ ■ ■ ■ ■ ■ Product No. Description Product No.
ECAST® Replacement Cartridges Replacement Cartridges for Existing ECAST Installations Replacement Cartridges for Existing ECAST Products Cartridges 1-099XKBL12JKABNF 1-099XKJKABNF 1-099XTBL12JKABNF 1-099XTJKABNF 1-100XKBL12JKABNF 1-100XKJKABNF 1-100XTBL12JKABNF 1-100XTJKABNF 217-XTLHBL12JKABNF 217-XTLHJKABNF 217-XTRHBL12JKABNF Chicago Faucets has a line of cartridges that should be used to repair or update any existing ECAST product installation.
Repair Kits Repair Kit for Quaturn™ and Slow Compression Operating Cartridges Jiffy Repair Kit One Minute Repair Kit Junior Repair Kit 1277-D – – – – – – – – – – – 4 2 – 2 2 2 – – 4 – 2 2 2 1273-NF 4 4 1 1 3 3 1 1 2 2 50 100 – 25 24 24 24 4 6 12 12 24 – 48 1276-NF 1 1 – – 1 1 – – – – 25 50 – 3 9 9 25 2 – 6 6 6 – 9 Description Complete Left hand (HOT) Cartridges Complete Right Hand (COLD) Cartridges Complete Left Hand Long Stem Cartridge Complete Right Hand Long Stem Cartridge Left Hand Stem (HOT) Rig
Repair Kits Repair Kit for NAIAD™ Push Button & Oscillating Handle Operating Cartridges Jiffy Repair Kit #849-D OneMinute Repair Kit #820-NF Junior Repair Kit #821-NF — 2 — 2 — — — 4 2 2 — — — 2 — 2 — 4 4 4 20 12 12 12 14 7 50 2 6 6 12 2 20 4 2 2 — 10 6 4 6 6 3 25 1 3 3 6 — 6 2 Description Complete NAIAD Cartridges Springs Slow Dash Pot Assembly Cup Washers Guide Washers Washer Retainers Brass Washers O-Rings Leather Packing Soft Seat Washers Pin Wrenches Stem Nuts Stem Nut Washers Seats Sleeves Cap
Chicago Faucets, a member of the Geberit Group, is the leading brand of commercial faucets and fittings in the United States, offering a complete range of products for schools, laboratories, hospitals, office buildings, food service, airports and sports facilities. Whatever your requirements may be, Chicago Faucets extensive standard and made-to-order product offering are designed to meet any commercial application.