DIGITAL SYSTEMS Operating Instructions For 35mm Film Projector Manual Turret Model P35GPS(Z)-MT Automatic Turret Model P35GPS(Z)-AT 115VAC, 60Hz Motor or 220VAC, 50Hz Motor TD-621: Version 3.
Operator’s Manual P35GPS-MT/P35GPS-AT TD621GPS (Z) The information in this document is subject to change without notice and does not represent a commitment on the part of CHRISTIE, DIGITAL SYSTEMS (hereinafter referred to as CHRISTIE). CHRISTIE does not assume responsibility for errors that may appear in this document.
Table of contents TABLE OF CONTENTS TABLE OF CONTENTS..............................................................................i LIST OF FIGURES AND TABLES...............................................................v 1. INTRODUCTION .................................................................................. 1-1 1.1. Contents of the Manual.................................................................................................. 1-1 1.2. Who Should Use This Manual?......................
P35GPS Dual Lens Turret Projector 5.4.2. Outer Timing Belt .................................................................................................. 5-3 5.4.3. Inner Timing Belt................................................................................................... 5-3 5.4.4. Shutter Timing Belt................................................................................................ 5-4 5.4.5. Upper, Center, and Lower Constant-Speed Sprocket Assemblies.........................
Table of contents 7.2.4. SYMPTOM: Shutter Streaking ............................................................................. 7-2 7.3. Constant-Speed Sprocket Assembly.............................................................................. 7-2 7.3.1. SYMPTOM: Excessive Noise............................................................................... 7-2 7.3.2. SYMPTOM: Film Sprocket Hole Damage ........................................................... 7-2 7.3.3. SYMPTOM: Sprocket Riding ....
P35GPS Dual Lens Turret Projector 7.6. Shutter Drive (Shutter Driver and Jackshaft System) ................................................... 7-3 7.6.1. SYMPTOM: Excessive Noise .............................................................................. 7-3 7.6.2. SYMPTOM: Shutter Streak .................................................................................. 7-4 7.7. Trap and Gate Assembly ............................................................................................... 7-4 7.
Table of contents LIST OF FIGURES AND TABLES Figure 2-1: Table of Equipment Specifications .......................................................................... 2-1 Figure 2-2: Projector, Front View............................................................................................... 2-2 Figure 2-3: Projector, Rear View................................................................................................ 2-3 Figure 3-1: Installing the Projector ......................................
P35GPS Dual Lens Turret Projector Table B-11 Inner Timing Belt Tensioner Assembly Parts List ................................................B-19 Figure B-12: Central Pivot Analog Soundhead Assembly (P/N 196260-001)..........................B-20 Table B-12 Central Pivot Analog Soundhead Assembly Parts List .........................................B-21 Figure B-13: Central Pivot Digital Soundhead Assembly (P/N 196220-002) ..........................
1 1. INTRODUCTION 1.1. CONTENTS OF THE MANUAL This manual contains installation, operation, and operator maintenance procedures for CHRISTIE P35GPS Projector models having serial numbers P-1201 and up. The material covered includes: • • • • • • general description installation and assembly operating the projector periodic maintenance calibration, alignment, and adjustments troubleshooting. 1.2. WHO SHOULD USE THIS MANUAL? This manual provides information suitable for various purposes.
P35GPS Dual Lens Turret Projector 1.3.1. WARNING WARNING: Indicates the presence of a hazard that can cause personal injury if the hazard is not avoided. WARNING 1.3.2. CAUTION CAUTION: Indicates the presence of a hazard that could cause damage to projection system. 1.3.3. NOTE NOTE: Provides additional information.
2 2. GENERAL DESCRIPTION The CHRISTIE P35GPS Projector, manufactured exclusively by CHRISTIE DIGITAL SYSTEMS in Cypress, California, is a dual-lens 35mm movie projector that employs a revolutionary sealed-bearing intermittent movement called the Ultramittent©. This movement coupled with uncompromising design and assembly workmanship, results in the finest possible theater picture reproduction. The Ultramittent movement is standard on all CHRISTIE projectors. 2.1.
P35GPS Dual Lens Turret Projector 1. 2. 3. 4. 5. 6. 7. 8. 9. *Dual Turret (196555-001 Turndown Knob (194510-001) center sprocket Assembly (194856-002 Upper Sprocket Assembly (194856-0010 Ultramittent Assembly (119450-001) Trap and gate Assembly (196556-001) Apperture plate (121117-00x) Intermittent Shoe closure (120651M001) Shutter belt Cover (598931-533) 10. **Sound-head Assembly-(Analog(96260-001,Digital-196220-002) 11. Aperture Drive Assembly (121435-001) 12. Fan Grill (598931-547) 13.
General Description 17. 18. 19. 20. 21. 22. 23. 10. 24. 25. 26. Lower Sprocket Assembly (194857-001) Shutter Driver Assembly (194866-001) Ultramittent Pulley (194818-001) Center Sprocket Pulley (194858-001) Inner Belt Tensioner (196056-001) Flanged Idler Assembly (194880-001) Not used Sound-drum Shaft (196315-001) Digital LED Supply (194834-001) Turret Control Module (121428-001) Flanged Idler Assembly (194880-001) 27. Analog Power Supply (194908-001) 28. Upper Sprocket Pulley (194858-001) 29.
3 3. PROJECTOR INSTALLATION AND ASSEMBLY 3.1. UNPACKING THE PROJECTOR Before opening box (es), carefully inspect outside of carton(s). If carton has been damaged, notify shipper immediately; do not open carton unless instructed to do so. The CHRISTIE P35GPS projector may be shipped in more than one container.
P35GPS Dual Lens Turret Projector 2. Insert lock washer (item 2 in Figure 3-1) and flat washer (item 3 in Figure 3-1) onto second hex bolt (item 1 in Figure 3-1). Insert hex head bolt, with lock washer and flat washer, into upper left opening of projector mount. Rotate hex head bolt four full turns. 3. Lift and mount projector to console or pedestal. Thread two remaining hex head bolts with lock washer and flat washer. Insert into two bottom mounting holes on projector. 4.
Projector Installation and Assembly Category Item Use Tools Miscellaneous Allen wrenches General Maintenance Small standard screwdriver Phillips screwdrivers Equipment Oscilloscope Voltmeter Real-time Analyzer SK1994-3 alignment tool Sound-head Alignment P35-BT (SMPTE) Buzz Track Test Loop P35-FL Cat 69 Loop Flutter Loop Dolby Tone, Pink Noise Cat 566 Loop Cat 97 Loop RP-40 Loop Illumination Uniformity Left/Right Alignment Optical Alignment Materials Lateral Guide Alignment Figure 3-2: Tool
P35GPS Dual Lens Turret Projector Figure 3-3: Projector Wiring Diagram (50- and 60-Hz models) 3.3.2. A-C PROJECTOR WIRING A-C wiring to the projector requires stranded, 14-gauge wire. Be sure to follow local and national electrical codes for A-C wiring. The terminal connection numbers in the table in Figure 3-4 refer to terminals TB-1 in Figure 3-3.
Projector Installation and Assembly Terminal TB1 Connection 1 Motor (A-C neutral) 2 Motor switch lead (A-C hot, switched externally) 3 Framing lamp and cooling fan (A-C hot) 4 Changeover coil OPEN (A-C, switched externally) 5 Changeover coil CLOSE (A-C, switched externally) 6 Framing lamp, cooling fan, and changeover (A-C neutral).
4 4. 4.1. OPERATING THE PROJECTOR GENERAL Before operating the projector, verify that all phases of installation and assembly have been completed. • • WARNING • Verify that cover for belt side of projector is installed before and during operation. Do not make adjustments on belt side of projector while cover is removed or power is on. Do not make adjustments or perform maintenance on projector while it is in operation. 4.2. P R E -O P E R A T I N G P R O C E D U R E S 4.2.1.
P35GPS Dual Lens Turret Projector 4.2.3. LENS INSTALLATION 3. Install lens system in lens holder. If it is necessary to open lens holder wider than normal: a) Loosen two lens-locking screws. b) Turn jack screw clockwise until lens slides into lens holder. 3. Set focus knob at mid-position. 3. Secure lens system with two locking screws. Over-tightening can cause focus mechanism to bind. 4.3. FILM THREADING AND OPERATING PROCEDURE Refer to Figure 4-1 for film threading and positioning. 1.
Operating the Projector c) Wrap film around sprocket and close pad roller (L) of lower constant-speed sprocket assembly.
P35GPS Dual Lens Turret Projector 10. Place film at upper part of Ultramittent in film guide (R). 11. Align film on steel bands of trap and gate assembly (T). 12. Close gate (C) and lock catch knob (D) in place. 13. Form 1.5-inch loop between upper constant-speed sprocket and gate (C), as shown in Figure 4-1. 14. Align the film on upper constant-speed sprocket (A) and close film shoe (B). 15. To verify that film is correctly aligned on all sprocket rollers, move turndown knob (N) clockwise.
5 5. MAINTENANCE This projector has been designed to provide years of optimum performance while requiring only routine maintenance and cleaning. However, CHRISTIE strongly recommends a periodic maintenance program of scheduled operational checks and preventive maintenance. 5.1. GENERAL MAINTENANCE Use the program outlined in the schedule in Figure 5-1 to maximize projector life and operating efficiency. Procedures for these operations are described in the referenced sections of this manual.
P35GPS Dual Lens Turret Projector 5.3. CLEANING Projector should be kept clean at all times. 1. Remove dust and foreign matter from projector and assemblies. Use soft, lint-free cloth, or spray with compressed air at force no greater than 20 psi. 2. Using camelhair brush or toothbrush, remove dust and foreign matter from pad rollers, sprockets, Ultramittent shoe closure, and sound idler rollers, and from pads and shoes in trap and gate assembly. 3.
Maintenance 5.4.2. OUTER TIMING BELT Refer to Figure 5-2 below. 1. Loosen outer belt tension adjust assembly screw (item 6 in Figure 5-2) and slide idler (item 3 in Figure 5-2) up to release tension on outer timing belt (item 5 in Figure 5-2). 2. Remove outer timing belt.
P35GPS Dual Lens Turret Projector 1: Inner Belt Tensioner (196056-001) 2: Shutter Driver Standoff (119153P001) 3: Upper Sprocket Pulley (194858-001) 4: Center Sprocket Pulley (194858-001) 5: Inner Belt Pulley (194750-001) 6: Not Used 7: Shutter Driver Assembly (194866-001) 8: Screw (598931-042) 9: Single Blade Shutter Assembly (194697-001) 10: Inner Timing Belt (598931-179) 11: Lower Sprocket Pulley (194858-002) 12: Changeover Dowser (121195-001) Figure 5-3: Inner Timing Belt 5.4.4.
Maintenance 1: Shutter Timing Belt (598931-533) 2: 12-Groove Pulley (194827-001) 3: Shutter Driver Housing (194866-001) 4: Single Blade Shutter Assembly (194697-001) 5: Jack-shaft Housing (194810-001) 6: 16-Groove Pulley (194824-001) Figure 5-4: Shutter Timing Belt 5.4.5. UPPER, CENTER, ASSEMBLIES AND LOWER CONSTANT-SPEED SPROCKET Refer to items 3 (center sprocket assembly) and 4 (upper sprocket assembly) on page 2-2 and item 2 (lower sprocket assembly) on page 2-3. 1.
P35GPS Dual Lens Turret Projector 5.4.6. ULTRAMITTENT ASSEMBLY Disassembly of Ultramittent or attempted repair of components will void warranty. Refer to item 5 on page 2-3. 1. Relieve tension on outer timing belt (see Section 5.4.2). 2. Remove two flat Allen head screws securing Ultramittent shoe. 3. Remove Ultramittent shoe closure assembly. 4. Remove four Allen head screws and washers securing Ultramittent assembly to mainframe. 5.
Maintenance 3. Remove flexible shaft from dowser blade. 4. Remove two Allen head screws securing electric changeover assembly to mainframe. 5. Remove changeover assembly. 5.4.10. REMOVAL OF SHUTTER DRIVER ASSEMBLY Refer to item 7 in Figure 5-3 on page 5-4. 1. Relieve tension on outer timing belt (Section 5.4.2). 2. Relieve tension on inner timing belt (Section 5.4.3). 3. Relieve tension on shutter timing belt (Section 5.4.4). 4. Remove four Allen head screws securing shutter driver assembly. 5.
P35GPS Dual Lens Turret Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 5-8
6 6. CALIBRATION, ALIGNMENT, AND ADJUSTMENT PROCEDURES The projector has been factory aligned, calibrated, and adjusted prior to shipment. The following paragraphs contain the necessary information to calibrate, align, and adjust the various components and assemblies. Always observe standard safety precautions and maintenance procedures when working on the projector. 6.1. ANALOG READER ALIGNMENT AND ADJUSTMENTS Refer to Figure 6.1 for these procedures.
P35GPS Dual Lens Turret Projector 6.1.1. PRELIMINARY PROCEDURES Refer to Figure 3-2 on page 3-34 for a list of the tools, equipment, and materials required. 1. Verify that LED is operational and lens is clean. 2. Verify cell wiring for proper left/right wiring to cinema processor. 6.1.2. CELL POSITIONING: VERTICAL ALIGNMENT 1. Loosen 10-32 allen set screw on side of assembly (item 3 in Figure 6-1). 2. Run Dolby Cat. 69 tone. 3.
Calibration, Alignment, and Adjustment Procedures 6.1.5. ALIGNMENT VERIFICATION 1. Repeat vertical and horizontal alignment procedures described in Sections 6.1.2 and 6.1.3. 2. Recheck to verify that optimum alignment has been achieved. 6.1.6. PERFORMANCE CHECK: CROSSTALK 1. Run Dolby Cat. 97 cell alignment film. 2. Verify that there is no crosstalk between left and right processor test points. 6.1.7. ILLUMINATION UNIFORMITY 1. Run Dolby Cat. 566 illumination uniformity film. 2.
P35GPS Dual Lens Turret Projector 1: Clamp mounting 2: Focus adjustment 3: Vertical adjustment locking screw 4: Azimuth adjustment locking screw 5: Horizontal adjustment 6: Azimuth adjustment 7: Horizontal adjustment locking screw 8: Vertical adjustment 9: Focus adjustment locking screw Figure 6-2: Digital Reader Assembly 6.2.2. ALIGNMENT PROCEDURE 1. Remove analog reader assembly, or rotate assembly downward, for easier access to Digital Reader Assembly. 2.
Calibration, Alignment, and Adjustment Procedures 9. Adjust LED power supply output for 4 ±0.5V of video amplitude if necessary. 10. Lock all adjustment (items 3, 4, 7, and 9 in Figure 6-2). 6.3. DASHPOT ADJUSTMENT 1. Turn hex-slotted screw counter clockwise at bottom of dashpot assembly through access hole in projector bottom plate, until friction of dashpot is at lowest point. 2.
P35GPS Dual Lens Turret Projector 6.4.3. OUTER TIMING BELT Refer to Figure 5-2 on page 5-3. 1. Loosen outer belt tension adjust assembly locking screw (item 6 in Figure 5-2). 2. Adjust outer timing belt tension assembly by turning bolt (item 8 in Figure 5-2) until belt deflection of 0.25 inch is obtained. Belt should be just tight enough to prevent slapping. 3. Tighten screw (item 6 in Figure 5-2). Shutter timing belt must be tensioned before outer timing belt is tensioned. 6.5.
Calibration, Alignment, and Adjustment Procedures 6.6. T H E CHRISTIE D U A L -L E N S T U R R E T 6.6.1. GENERAL DESCRIPTION The CHRISTIE Turret System for the P35GPS Projector is a mechanical device holding two lenses in a rotating plate about a central axis. 6.6.2. THE MANUAL TURRET SYSTEM The position of each lens is set manually by turning the lens holder plate in the desired FLAT or SCOPE lens position.
P35GPS Dual Lens Turret Projector 6.6.4. Timing Adjustments – Turret and Aperture Motor The turret motor and the aperture motor are controlled from the PC board, which is mounted on the non-operator side of the projector. Both motors are timed. One timer goes to the FLAT position; another timer goes to the SCOPE position. The on-time for the FLAT position is adjusted with a trimpot located at the lower side of the PC board.
Calibration, Alignment, and Adjustment Procedures 6.7. Optical Image Alignment and Adjustment Procedures 1. With FLAT lens removed from turret, center light image on screen. 2. Level console and projector. 3. Install FLAT lens and ensure that corners of screen go dark just as bulb becomes overfocused. If necessary, move projector head using mounting plate adjustments. 4. Run RP-40 loop; adjust so that projected image is level with respect to bottom and side masking. 5.
7 7. TROUBLESHOOTING PROCEDURES Only technicians who are familiar with the installation and adjustment procedures described in previous sections of this manual should attempt to troubleshoot or repair a problem. This section provides information for diagnosing and troubleshooting operational problems with the P35GPS projector. While it is impossible to foresee all problems that might occur, the procedures outlined in this section should assist in identifying the problem.
P35GPS Dual Lens Turret Projector 7.2. ULTRAMITTENT ASSEMBLY 7.2.1. SYMPTOM: EXCESSIVE TICKING Excessive ticking is indicative of a worn star or cam. Replace Ultramittent assembly (see Section 5.4.6). 7.2.2. SYMPTOM: EXCESSIVE FILM NOISE 1. Check for improper gate tension. Use adjustment knob at top of gate assembly to correct gate tension. 2. Check for improper shoe closure or alignment. 3. If excessive film noise continues, problem may be caused by worn Ultramittent sprocket.
7:Troubleshooting Procedures 2. Check pad roller arm spring mechanism. Repair or Replace as needed. 7.4. BELTS 7.4.1. SYMPTOM: EXCESSIVE NOISE 1. Check condition of all belts. Replace any belts that appear old, dry, or cracked. 2. Check tension of all belts. Adjust as needed (see Section 6.4). 7.4.2. SYMPTOM: EXCESSIVE BELT DUST 1. Check for worn or damaged pulleys. Replace as needed. 2. Check for worn or damaged idlers. Replace as needed. 3. Check condition of belts (see Section 7.4.1). 7.4.3.
P35GPS Dual Lens Turret Projector 1. Check rotation of bearings on shafts. 2. Replace defective component. 7.6.2. SYMPTOM: SHUTTER STREAK 1. Time shutter (see Section 6.5). 2. Check for worn pulleys. Replace as needed. 3. Check for excessively loose belts. Replace as needed. 7.7. TRAP 7.7.1. SYMPTOM: EXCESSIVE JUMP AND GATE ASSEMBLY AND WEAVE 1. Verify optical alignment with RP-40 loop (see Section 6.7). 2. Check lateral guide alignment and condition. Adjust or replace as necessary. 3.
7:Troubleshooting Procedures 7.8.3. SYMPTOM: TURRET HINGE TOO LOOSE Adjust bushing at base of hinge. 7.8.4. SYMPTOM: TURRET HINGE TOO TIGHT Adjust bushing at base of hinge.
Appendix A APPENDIX A: REPLACEABLE ASSEMBLIES AND COMPONENTS Part Number Description Section 119263-002 Dowser Blade Assembly 5.4.6 119450-005 Ultramittent Assembly 5.4.6 120651M001 Ultramittent Shoe Closure Assembly 5.4.6 120660-001 Band for Trap and Gate 5.4.1 121117-003 Standard Aperture Plate 121195-001 Electric Changeover Assembly 5.4.9 121205-001 Electric Changeover Coil 5.4.6 121330-001 Cooling Fan 5.4.12 196555-001 Turret Assembly (Automatic) 5.4.
P35GPS Dual Lens Turret Projector Part Number Description Section 194866-001 Shutter Driver Assembly 5.4.10 194908-001 LED/Pre-amp Power Supply Assembly 5.4.6 194909-001 Solar Cell/Pre-amp Assembly 5.4.6 196057-001 Digital Sound-head Assembly 5.4.8 196122-001 CCD Board Assembly 5.4.8 196212-002 Solar Cell/Pre-amp Assembly (Central Pivot) 5.4.7 196220-002 Digital Sound-head Assembly (Central Pivot) 5.4.8 598931-179 Inner Timing Belt 5.4.3 598931-215 Framing Lamp 5.4.
Appendix B Appendix APPENDIX B: B DIAGRAMS AND PARTS LISTS Appendix B contains diagrams and parts lists for these major components of the P35GPS motion picture projector: 1. Changeover Dowser Assembly 2. Automatic Curved Trap and Gate Assembly 3. Fixed Idler Assembly 4. Flanged Idler Assembly 5. Jackshaft Assembly 6. Center and Upper Constant-Speed Sprocket Assembly 7. Lower Constant-Speed Sprocket Assembly 8. Shutter Driver Assembly 9. 30-Groove Flanged Idler Assembly 10.
M35GPS Projector B-1: C H A N G E O V E R D O W S E R A S S E M B L Y Figure B-1: Changeover Douser Assembly (P/N 196601-001) # Item Description Part Number 1 2 3 4* 5 6 Mounting Plate, Solenoid Solenoid, Modified PCB Changeover Filter Assembly Block, Friction Plunger, Solenoid Cable, Flexible Shaft 121196P001 121205-001 196117-002 121199-001 121202-001 598931-841 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 B-2
Appendix B 7* Screw, SHC, 8-32 x 0.75 in (1.905 cm) L 598931-046 8 Screw, SHC, 6-32 x 0.1875 in (0.47625 cm) L 598931-434 9* Spring, Compression 598931-413 10* Ball, 0.1875 in (0.47625 cm) DIA 598931-294 11 Coupling 121650-002 12 Assembly, Dowser Blade 119263-002 13 Plunger, Spring ¼ - 20 x 0.75 in (1.905cm) 598931-372 14 Nut, Hex Jam ¼ - 20 Brass 515200-083 15 Plate, Spring Plunger 196366-001 16 Screw SHC 8-32 x 5/8 in (1.
M35GPS Projector B-2: A U T O M A T I C C U R V E D T R A P AND GATE ASSEMBLY Figure B-2: Automatic Curved Trap and Gate Assembly (P/N 196556-001) CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 B-4
Appendix B # Item Description Part Number 1 Rail, Inner Guide 121158-001 2 Screw, SHC, 4-40 UNC x 0.25 in (0.635 cm) L (4) 598931-038 3 Rail, Outer Guide 121159-001 4 Band, Trap and Gate (2) 120660-002 5 Screw, SHC, 2-56 UNC x 0.1875 in (0.47625 cm) L (4) 598931-403 6 Pin, Spring, 0.0625 in (0.15875 cm) DIA x 0.25 in (0.635 cm) L (4) 598931-283 7 Screw, SHC, 4-40 UNC x 0.375 in (0.9525 cm) L (2) 598931-039 8 Screw, Flat Head, 82°, 4-40 UNC x 0.25 in (0.
M35GPS Projector 30 Shim, Precision Shaft, 0.008 in (0.02032 cm) (2) 598931-428 31 Housing, Gate 120659-001 32 Sleeve, Bearing (2) 598931-090 33 Washer, Curved Spring (2) 598931-318 34 Cap, Gate Shaft 120670-001 35 Screw, SHC, 8-32 UNC x 0.5 in (1.27 cm) L 598931-044 36 Knob, Tensioning Band 120673-001 37 Shaft, Band Tensioning 120674-001 38 Pin, Spring, 0.0625 in (0.15875 cm) L (3) 598931-306 39 Screw, SHC, ¼-20 UNC x 1.00 in (2.
Appendix B 59 Bushing, Support Pin 120672-001 60 Arm Upper End Band (2) 120677-001 61 Block, Upper End 120676-001 62 Spacer, Precision, 0.25 in (0.635 cm) OD x 0.187 in (0.475 cm) ID x 0.01 in (0.254 cm) THK 598931-338 63 Spring, Wave, 0.242 in (0.61468 cm) OD x 0.194 in (0.49022 cm) ID x 0.0057 in (0.014478 cm) THK 598931-339 64 Shaft, Upper End 120678-001 65 Screw, Set, 8-32 UNC 0.1875 in (0.47625 cm) L 598931-023 66 Spring, Band Tensioning 120679-001 67 Pin,-Spring, 0.
M35GPS Projector B-3: F I X E D I D L E R A S S E M B L Y Figure B-3: Fixed Idler Assembly (P/N 194756-001) # Item Description Part Number 1 Standoff 194740-001 2 Roller, Isolator 121120-001 3 Idler, 30-Groove 194895-001 4 Retainer, Bearing 119061P002 5 Screw, Flat Head Socket, ¼-20 x 1.0 in (2.
Appendix B B-4: F I X E D I D L E R A S S E M B L Y F L A N G E D Figure B-4: Fixed Idler Assembly, Flanged (P/N 194756-002) # Item Description Part Number 1 Standoff 194740-002 2 Roller, Isolator 121120-001 3 Idler, 30-Groove Flanged 194880-001 4 Retainer, Bearing 119061P002 5 Screw, Flat Head Socket, ¼-20 x 1.0 in (2.
M35GPS Projector B-5: J A C K S H A F T A S S E M B L Y Figure B-5: Jackshaft Assembly (P/N 194810-001) # Item Description Part Number 1 Housing, Jackshaft 194766-001 2 Ring, Retaining 598931-448 3 Ball Bearing, 0.375 in (0.9525 cm) ID x 0.875 in (2.2225 cm) OD x 0.2812 in (0.714248 cm) THK 598931-607 4 Jackshaft 194809-001 5 Tolerance Ring AN 087037-S 598931-599 6 Spacer, Jackshaft Housing 194806-002 7 Washer, Wave .397 ID x .484 OD x .
Appendix B B-6: C E N T E R A N D U P P E R C O N S T A N T -S P E E D S P R O C K E T ASSEMBLY Figure B-6: Upper and Center Constant-Speed Sprocket Assembly (P/N 194856-001 -002) CHRISTIE DIGITAL SYSTEMS M35GPS Projector March, 2004 B-11
M35GPS Projector # Item Description Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Screw, Shaft End Sprocket, Film Shaft, Upper and Center Constant Speed Sprocket Screw, SHC, 4-40 x 0.25 in (0.635 cm) L Stripper Post, Stripper Housing, Sprocket Screw, SHC, 10-32 x 1.5 in (3.81 cm) L Screw, Socket (2) Clip, Spring Retainer Base Stud, Arm Toggle Sleeve, Bearing (2) Screw, SHC, 8-32 x 0.625 in (1.5875 cm) L (3) Pad Roller, Delrin® Bearing, 0.5 in (1.27 cm) ID x 0.8750 in (2.2225 cm) OD x 0.2812 in (0.
Appendix B Figure B-7: Lower Constant-Speed Sprocket Assembly (P/N 194857-001) CHRISTIE DIGITAL SYSTEMS M35GPS Projector March, 2004 B-13
M35GPS Projector # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Item Description Screw, Truss, 10-32 x 0.375 in (0.9525 cm) L (2) Sprocket, Film Shaft, Lower Constant Speed Sprocket Screw, SHC, 4-40 x 0.25 in (0.635 cm) L Stripper Post, Stripper Housing, Sprocket Screw, SHC, 10-32 x 1.5 in (3.81 cm) L Screw, Socket (2) Clip, Spring Retainer Base Stud, Arm Toggle Sleeve, Bearing (2) Screw, SHC, 8-32 x 0.625 in (1.
Appendix B B-8: SHUTTER DRIVER ASSEMBLY Figure B-8: Shutter Driver Assembly (P/N 194866-001) CHRISTIE DIGITAL SYSTEMS M35GPS Projector March, 2004 B-15
M35GPS Projector # Item Description Part Number 1 Pulley, 12-Groove 194827-001 2 Ball Bearing, 0.375 in (0.9525 cm) ID x 0.875 in (2.2225 cm) OD x 0.2812 in (0.714248 cm) THK 598931-607 3 Shaft Shutter 194999-001 4 Tolerance Ring AN 087037-S 598931-599 5 Housing, Shutter Driver 194915-001 6 Spacer, Shutter Housing 194806-001 7 Standoff 194689P00l 8 Ball Bearing, 0.5 in (1.27 cm) ID x 1.125 in (2.8575 cm) OD x 0.3125 in (0.
Appendix B B-9: 30-G R O O V E F L A N G E D I D L E R A S S E M B L Y Figure B-9: 30-Groove Flanged Idler Assembly (P/N 194880-001) # Item Description Part Number 1 Idler, 30-Groove Flanged 194822-001 2 Tolerance Ring, AN 112031-S 598931-593 3 Ball Bearing, 0.5 in (1.27 cm) ID x 1.125 in (2.8575 cm) OD x 0.3125 in (0.
M35GPS Projector B-10: OUTER TIMING BELT TENSIONER ASSEMBLY Figure B-10: Outer Timing Belt Tensioner Assembly (P/N 196055-001) # Item Description Part Number 1 Base, Inner Belt Tensioner 194905-001 2 Standoff 119060P001 3 Roller, Isolator 121120-001 4 Roller, Non-Flanged Idler 194895-001 5 Cap 119150-001 6 Washer, Split, 0.25 in (0.635 cm) ID 598931-086 7 Screw, SHC, ¼-20 x 1.0 in (2.
Appendix B B-11: INNER TIMING BELT TENSIONER ASSEMBLY Figure B-11: Inner Timing Belt Tensioner Assembly (P/N 196056-001) # Item Description Part Number 1 Base, Inner Belt Tensioner 194905-002 2 Standoff 119060P001 3 Roller, Isolator 121120-001 4 Roller, Flanged Idler (Smooth) 194782-001 5 Cap 119150-001 6 Washer, Split, 0.25 in (0.635 cm) ID 598931-086 7 Screw, SHC, ¼-20 x 1.0 in (2.
M35GPS Projector B-12: CENTRAL PIVOT ANALOG SOUNDHEAD ASSEMBLY Figure B-12: Central Pivot Analog Soundhead Assembly (196260-001) # 1 2 3 4 5 6 7 8 9 Item Description E Ring Spring Retainer, Sound Drum Compression Spring Ball Bearing, Flanged for Sound Head Bearing Housing Base Plate, Sound Head Dowel Pin 1/8Dia x 1/2 Screw, SCH 8-32 x 5/8 Spring Pin Part Number 598931-156 119169-001 598931-140 598931-122 119158-001 196209-001 598931-017 598931-045 598931-132 10 Clamp, Mount Analog Reader 196192-001
Appendix B 12 Ball Bearing, by-pass Roller Assembly 598931-119 13 Roller, Film by-pass Sound Head 119168-001 14 External Retaining Ring 598931-154 15 Analog LED Assembly 196049-001 16 Screw, SHC 6-32 x 1/2 598931-042 17 Sound Drum-Shaft (DS, LED) 194798-001 18 Airpot - Snubber 598931-783 19 Dashpot Bracket, Sound Head 119160-001 20 Flat Washer #6 515819-275 21 Flat Split Lock Washer #6 515819-201 22 Screw, SHC 6-32 x 3/8 598931-041 23 Shaft, Lateral Guide Roller 119162-00
M35GPS Projector B-13: CENTRAL PIVOT DIGITAL SOUNDHEAD ASSEMBLY Figure B-13: Central Pivot Digital Soundhead Assembly (196220-002) # Item Description Part Number 1 E Ring 598931-156 2 Spring Retainer, Sound Drum 119169-001 3 Compression Spring 598931-140 4 Ball Bearing, Flanged for Sound Head 598931-122 5 Bearing Housing 119158-001 6 Base Plate, Sound Head 196209-001 7 Dowel Pin 1/8Dia x ½ 598931-017 8 Screw, SCH 8-32 x 5/8 598931-045 9 Spring Pin 598931-132 CHRISTIE DIGITA
Appendix B 10 Screw, Socket Head Cap 10-32 x 3/4 515500-016 11 Shaft-35MM Film Roller 119159-001 12 Ball Bearing, by-pass Roller Assembly 598931-119 13 Roller, Film by-pass Sound Head 119168-001 14 External Retaining Ring, by-pass Roller Assembly 598931-154 15 Dual LED Mount Assembly 196184-001 16 Screw, SHC 10-32 x 1 598931-197 17 Sound Drum-Shaft (DS, LED) 196315-001 18 Airpot - Snubber 598931-783 19 Dashpot Bracket, Sound Head 119160-001 20 Flat Washer #6 515819-275 21
M35GPS Projector 45 Screw Socket Head Cap 8-32 x 1/2 598931-044 46 CCD Assembly 196122-001 47 Digital Power Supply Assembly (Not Shown) 194834-001 48 LED Power Supply Assembly (Not Shown) 194908-001 49 Shim Spacer .010 THK.
Appendix B Figure B-14: Intermittent Shoe Closure Assembly (120651M001) # Item Description Part Number 1 Block, Aligning Pressure Pad 119075-001 2 Film Guide Ultramittent Shoe Assembly, Delrin 196610-001 3 Balance – Bar 194840-001 4 Extension Arm, Film Guide Shoe Closure 120557-001 5 Flat Washer #6 598931-068 6 Washer, Split #6 598931-083 7 Screw, SHC, 6-32 UNC x 0.875 in (2.2225 cm) L 598931-043 8 Screw, SHC, 8-32 UNC x 0.375 in (0.
M35GPS Projector 9 Spring Compression .180 in (.04572 cm) OD 598931-832 10 Ball .1875 in (0.4763 cm) DIA 598931-294 11 Shaft, Ultramittent Shoe Closer 120653-001 12 Screw, SHC 8-32 UNC x 0.5 in (1.27 cm) L 598931-044 13 Shim .057 in (0.1448 cm) THK.
Appendix C APPENDIX C: SCHEMATIC DIAGRAMS Table C- 1 lists the schematics for the P35GPS projector that are included with this manual. Diagram Part Number Analog wiring diagram 194908 Digital wiring diagram 194834 Projector wiring 60Hz 503226 Table C- 1: Schematic Diagrams for P35GPS Projector The schematics are oversize, and are found at the back of the manual.
P35 GPS Dual Lens Turret Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 C-2
Appendix C CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 C-3
P35 GPS Dual Lens Turret Projector CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 C-4
Appendix C INDEX Electrical Connections A Airpot Alignment, Azimuth Adjustment Set Screw Alignment, Horizontal Adjustment Set Screw Alignment, Vertical Adjustment Alignment, Vertical Set Screw 3-3 4-3 6-1 6-1 6-1 6-1 6-1 6-1 B Belts 5-1 C Cat 566 Loop 3-3 Cat 69 Loop 3-3 Cat 97 Loop 3-3 Changeover Douser 5-4 Constant-Speed Sprocket Assemblies Removal 5-5 Constant-Speed Sprocket Assembly, Center 4-2, 4-3 Pulley 5-4 Constant-Speed Sprocket Assembly, Lower 4-2, 4-3 Pulley 5-4 Constant-Speed Sprocket Ass
P35 GPS Dual Lens Turret Projector F Fan Removal Film Threading Flywheel Installation Focus Adjustment Framing Knob Framing Lamp Removal O 5-7 4-2 3-1 4-1 6-1 4-2, 4-3 5-7 I Inner Belt Tensioner Inner Timing Belt Pulley Installation Intermittent Pulley 5-4 5-3, 5-4, 5-7 5-4 3-1 5-3 J Jackshaft Assembly Jackshaft Pulley 5-4 5-3 L Lateral Guide Roller Lateral Guide Rollers LED Soundhead Assembly Alignment Removal Lens Installation 4-3 5-2 6-1 5-6 Outer Timing Belt Removal 5-3, 5-6, 5-7 5-3 P P35-BT
Appendix C Removal T Trap and Gate Assembly Removal 4-3, 4-4 5-2 5-6 V Visual Inspection 5-1 U Ultramittent Ultramittent Assembly 2-1, 4-2, 4-3, 4-4 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 C-7
P35 GPS Dual Lens Turret Projector WARRANTY COVERING M / P35GPS PROJECTOR Manufactured by: CHRISTIE DIGITAL SYSTEMS (Herein referred to as "Christie") Christie warrants the apparatus sold to the extent of the parts necessary to correct any defect in workmanship or materials which may develop under proper and normal use for a period of one (1) full year (90 days on electric motors) from the date of installation (except as noted below) but not to exceed eighteen (18) months from the date of shipment from C
