C H A P T E R 3 Installing a Cisco 7500 Series Router This chapter provides guidelines and instructions you need for installing your Cisco 7500 series router, including rack-mounting and general installation considerations. This chapter also includes a rack-mounting procedure for the Cisco 7505; however, rack-mounting procedures for the Cisco 7507, Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and Cisco 7576 are far more extensive and beyond the scope of this publication.
Chapter 3 Installing a Cisco 7500 Series Router Providing a Ground Connection for the Chassis REVIEW DRAFT—CISCO CONFIDENTIAL Note • A temperature-controlled, air-conditioned area is ideal for the chassis. • Avoid crossing high-power cables with interface cables, which can cause interference in some interface types. It will not always be possible to avoid this, but try to prevent it.
Chapter 3 Installing a Cisco 7500 Series Router Providing a Ground Connection for the Chassis REVIEW DRAFT—CISCO CONFIDENTIAL Use the following procedure to attach the grounding lug to the chassis grounding receptacles on your router chassis: Step 1 Locate the chassis grounding receptacles on your router chassis.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL After you ensure that your site environment meets all guidelines, choose from the following sections depending on the Cisco 7500 series model you plan to install: • Installing the Cisco 7505, page 3-4 • Installing the Cisco 7507 and Cisco 7507-MX, page 3-11 • Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576, page 3-19 Then see the “What Do I Do Now?” section on page 3-33.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL You need a number 1 Phillips or 3/16-inch flat-blade screwdriver to remove any fillers (blank processor carriers) and to tighten the captive installation screws that secure the processor module in its slot. Whenever you handle modules, you should use an ESD-preventive wrist strap or other grounding device to prevent ESD damage.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-3 Removing and Replacing Processor Modules (Cisco 7505) Card carrier guide (black) Remove a module as follows: 1. Use a screwdriver to loosen the captive installation screws (shown in A). A 2. Simultaneously pull the ejector levers out to release the module from the backplane connector (shown in B). The levers should snap into their spring retainers. Captive installation screw B 3.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL Cisco 7505 Installation Considerations Before you install the Cisco 7505, decide where to install the router. If you intend to rack-mount the router, proceed to the “Rack-Mounting the Cisco 7505” section on page 3-7.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL The following guidelines are provided to ensure your safety: – Mount this unit at the bottom of the rack if it is the only unit in the rack. – When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest component at the bottom of the rack.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL Attaching the Cisco 7505 Cable-Management Brackets The cable-management brackets for the Cisco 7505 are designed to keep network interface cables untangled and orderly, and to prevent cables from hindering access to interface processors in the lower slots.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7505 REVIEW DRAFT—CISCO CONFIDENTIAL Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or disconnect the power at the circuit breaker on DC units. This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the two power supply cords before servicing the unit.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL This completes the procedure for attaching DC-input cables to the Cisco 7505 DC-input power supply, as well as procedures required to install the Cisco 7505. For information on how to connect cables to the RSP, see the “Making Cable Connections to the RSP” section on page 3-32, and then proceed to the “What Do I Do Now?” section on page 3-33.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL You can install interface processors (as shown in the following figure) in any of the five interface processor slots, which are numbered 0 and 1, and 4 through 6, from left to right when viewing the chassis from the rear. (See Figure 1-5.) Slot 2 or slot 3 contains the RSP, which is a required system component.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-8 Removing and Replacing Processor Modules— (Cisco 7507 and Cisco 7507-MX) Bottom ejector lever Remove a module as follows: 1. Use a screwdriver to loosen the captive installation screws (shown in A). A 2. Pull the ejector levers out to release the module from the backplane connector (shown in B). The levers should snap into their spring retainers.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL Cisco 7507 and Cisco 7507-MX Installation Considerations Before you install the Cisco 7507 or Cisco 7507-MX, decide where to install the router. Note If you plan to rack-mount the router, refer to the publication Cisco 7000 and Cisco 7507 Rack-Mount Kit Installation Instructions (Document Number 78-1058-xx or later), which shipped with the rack-mount kit ACS-7000RMK=.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL Note Warning The following procedure applies to AC-input and DC-input power supplies, with specific differences clearly noted. To prevent system problems, do not mix AC-input and DC-input power supplies in the same chassis. This product relies on the building’s installation for short-circuit (overcurrent) protection.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL Caution Each power supply weighs approximately 20 lb (9 kg). To prevent dropping power supplies, use two hands to remove and install power supplies. Step 4 The power supply has rollers on the bottom end. Place the rollers inside the bay and position the power supply so that it is aligned to go straight into the bay. Step 5 Push the power supply all the way into the bay.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL The following procedure assumes you have already installed the power supplies using the procedure in the “Installing Cisco 7507 and Cisco 7507-MX Power Supplies” section on page 3-14. The procedure requires 8-AWG cable for terminal block connections and a 3/16-inch flat-blade screwdriver to loosen the captive screws on the terminal block cover and the terminal block.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7507 and Cisco 7507-MX REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-11 Installing the Power Cable Leads, Nylon Ties, and Cover (Cisco 7507 and Cisco 7507-MX) Captive installation screws on terminal block cover DO NOT SHIP WITH POWER SUPPLY INSTALLED FASTENER TO BE FULLY ENGAGED BEFORE OPERATING POWER SUPPLY Power supply captive installation screw OU T INP FAIL UT PO WE Terminal block cover (removable) R Power leads attached to termina
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Step 7 Note If you are installing a second power supply, repeat Step 1 through Step 6. Do not turn on any power supplies until you are ready to power up the system. The interlock switch that locks the power supply in the slot also turns on the system power.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-12 Installation Flowchart (Cisco 7513, Cisco 7513-MX, and Cisco 7576) Unpack the router (Use Cisco 7513 and Cisco 7576 Unpacking Instructions) Rack-mount the router (Use Cisco 7513 and Cisco 7576 Rack-Mount Kit Installation Instructions ) (optional) Insert power supplies Perform an intial configuration and create a basic configuration file.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Temporary Storage for Removed Processor Modules H3589 Figure 3-13 In the Cisco 7513 and Cisco 7513-MX you can install interface processors in any of the 11 interface processor slots, numbered 0 through 5 for CyBus 0, and 8 through 12 for CyBus 1, from left to right when viewing the chassis from the rear.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL The master RSP will recover from this event and issue a “cBus Complex Restart” message. (Cisco 7513 and Cisco 7513-MX systems that are configured with an RSP4 as the system slave are not affected and do not experience this problem.) The RSP8 only supports the HSA feature when used with another RSP8. Note The Cisco 7576 does not support HSA.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-14 Removing and Replacing Processor Modules (*Cisco 7513, Cisco 7513-MX, and Cisco 7576) Bottom ejector lever Remove a module as follows: 1. Use a screwdriver to loosen the captive installation screws (shown in A). A Captive installation screw Card carrier guide Card slot 2.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Cisco 7513, Cisco 7513-MX, and Cisco 7576 Installation Considerations The chassis should already be in the area where you will install it, and your installation location should already be determined. Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or disconnect the power at the circuit breaker on DC units.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-15 Lifting a Cisco 7513, Cisco 7513-MX, or Cisco 7576 POWER A POWER H3118 B Follow these steps to install the Cisco 7513, Cisco 7513-MX, and Cisco 7576: Step 1 Remove all power supplies. (See the “Removing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on page 7-3.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Step 4 Replace the card cage assembly. (See the procedure in the “Installing the Card Cage Assembly” section on page 7-9.) Step 5 Replace the power supplies. (See the “Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on page 3-27.) Step 6 Replace the processor modules in the card cage. (See the procedure in Figure 3-14.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Note When you install the network interface cables, route the cables to and through the cable-management bracket. If you are using very thin cables that slip through the bracket openings, insert cable ties through the holes in the bracket and wrap them around the cables to secure them. It might be necessary to bundle longer cables to avoid tangling them.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-17 FAN OK OUTPUT FAIL H5267 AC OK Handling a Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576 AC-Input Power Supply Shown) I 0 Step 4 While firmly pressing the power supply faceplate so that is flush with the chassis rear panel, use a large slotted screwdriver to tighten the captive screw that secures the power supply to the chassis frame.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Caution To maintain agency compliance requirements and meet EMI emissions standards in the Cisco 7513, Cisco 7513-MX, and Cisco 7576 chassis with a single power supply, the power supply blank must remain in the empty power supply bay. Do not remove this blank from the chassis except to install a second power supply.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or disconnect the power at the circuit breaker on DC units. Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the two power supply cords before servicing the unit.
Chapter 3 Installing a Cisco 7500 Series Router Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 REVIEW DRAFT—CISCO CONFIDENTIAL Figure 3-21 Attaching the DC-Input Power Cable (Cisco 7513, Cisco 7513-MX, and Cisco 7576) DC-input cable (8-AWG) Power leads attached to terminal block (+) Positive (–) Negative ( ) Ground DC FAN OUTPUT OK OK FAIL Conduit bracket I DC-input power supply with the terminal block cover removed Warning 122369 0 Captive installation screw When installing the un
Chapter 3 Installing a Cisco 7500 Series Router Making Cable Connections to the RSP REVIEW DRAFT—CISCO CONFIDENTIAL Making Cable Connections to the RSP This section describes how to make cable connections to the console and auxiliary ports on the RSPs in the Cisco 7500 series routers. (Specific differences between RSPs are clearly noted.) Note Pinouts for the console and auxiliary ports and cables are listed in the “RSP Asynchronous Serial Ports—Console and Auxiliary” section on page 1-44.
Chapter 3 Installing a Cisco 7500 Series Router What Do I Do Now? REVIEW DRAFT—CISCO CONFIDENTIAL Using the Y-Cables for Console and Auxiliary Connections For systems with two RSP2s, two RSP4s, two RSP8s, or one of each installed (one as master and one as slave in RSP slot 2 and slot 3 in the Cisco 7507, Cisco 7507-MX, and slot 6 and slot 7 in the Cisco 7513 and Cisco 7513-MX, using the HSA feature), you can simultaneously connect to both console or auxiliary ports using a special Y-cable.
Chapter 3 Installing a Cisco 7500 Series Router What Do I Do Now? REVIEW DRAFT—CISCO CONFIDENTIAL To connect the network interfaces, refer to one of the following: • The companion publicationInterface Processor Installation and Configuration Guide, which includes the following information: – Complete descriptions of each interface processor and its electrical interfaces – Specific safety information for each interface processor, as appropriate – All electrical interface and interface cabling specificati