Cisco OptoStar II Chassis and Power Supply Module (Chassis and Power Supply) Installation and Operation Guide
For Your Safety Explanation of Warning and Caution Icons Avoid personal injury and product damage! Do not proceed beyond any symbol until you fully understand the indicated conditions. The following warning and caution icons alert you to important information about the safe operation of this product: This symbol indicates important operating or maintenance instructions. You may find this symbol affixed to the product.
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Contents Important Safety Instructions .................................................................................................................... vi Chapter 1 Introduction OptoStar II Platform ............................................................................................................................... 1-3 Description ..................................................................................................................... 1-3 Features ................................
Contents, Continued Chapter 2 Installation and Configuration Before You begin ..................................................................................................................................... 2-2 Tools ................................................................................................................................ 2-2 Unpacking and Inspecting the Module ..................................................................... 2-2 Installing the Chassis ......................
Contents, Continued Chapter 3 Operation Setting Chassis ID ................................................................................................................................... 3-2 Setting Chassis Cascade ......................................................................................................................... 3-3 Starting the Power Supply ..................................................................................................................... 3-5 Initialization ..
Contents, Continued Chapter 4 Troubleshooting Maintenance ............................................................................................................................................. 4-2 Maintenance Record ..................................................................................................... 4-2 General Troubleshooting Information ................................................................................................. 4-3 Equipment Needed ..........................
Important Safety Instructions Read and Retain Instructions Carefully read all safety and operating instructions before operating this equipment, and retain them for future reference. Follow Instructions and Heed Warnings Follow all operating instructions. Pay attention to all warnings and cautions in the operating instructions, as well as those that are affixed to this equipment. Terminology The terms defined below are used in this document.
Important Safety Instructions, Continued Grounding • Do not violate the protective grounding by using an extension cable, power cable, or autotransformer without a protective ground conductor. • Take care to maintain the protective grounding of this equipment during service or repair and to re-establish the protective grounding before putting this equipment back into operation.
Important Safety Instructions, Continued Equipment Placement WARNING: Avoid personal injury and damage to this equipment. An unstable mounting surface may cause this equipment failure. To protect against equipment damage or injury to personnel, comply with the following: • Install this equipment in a restricted access location. • Do not install near any heat sources such as radiators, heat registers, stoves, or other equipment (including amplifiers) that produce heat.
Important Safety Instructions, Continued Reduced Airflow When mounting this equipment in the rack, do not obstruct the cooling airflow through the rack. Be sure to mount the blanking plates to cover unused rack space. Additional components such as combiners and net strips should be mounted at the back of the rack, so that the free airflow is not restricted.
Important Safety Instructions, Continued Safety Plugs（USA Only） This equipment is equipped with either a 3-terminal (grounding-type) safety plug or a 2-terminal (polarized) safety plug. The wide blade or the third terminal is provided for safety. Do not defeat the safety purpose of the grounding-type or polarized safety plug.
Important Safety Instructions, Continued AC Power Important: If this equipment is a Class I equipment, it must be grounded. • If this equipment plugs into an outlet, the outlet must be near this equipment, and must be easily accessible. • Connect this equipment only to the power sources that are identified on the equipment-rating label normally located close to the power inlet connector(s). • This equipment may have two power sources. Be sure to disconnect all power sources before working on this equipment.
Important Safety Instructions, Continued Be aware of the following general precautions and guidelines: • Servicing - Servicing is required when this equipment has been damaged in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into this equipment, this equipment has been exposed to rain or moisture, does not operate normally, or has been dropped.
Important Safety Instructions, Continued Batteries This product may contain batteries. Special instructions apply regarding the safe use and disposal of batteries: Safety • Insert batteries correctly. There may be a risk of explosion if the batteries are incorrectly inserted. • Do not attempt to recharge ‘disposable’ or ‘non-reusable’ batteries. • Please follow instructions provided for charging ‘rechargeable’ batteries. • Replace batteries with the same or equivalent type recommended by manufacturer.
Important Safety Instructions, Continued Electromagnetic Compatibility Regulatory Requirements This equipment meets applicable electromagnetic compatibility (EMC) regulatory requirements. Refer to this equipment's data sheet for details about regulatory compliance approvals. EMC performance is dependent upon the use of correctly shielded cables of good quality for all external connections, except the power source, when installing this equipment.
Chapter 1 Introduction Overview The OptoStar II optical platform is an advanced transmission system, designed to optimize network architectures and increase reliability, scalability, and cost effectiveness. This chapter introduces the features and structure of the OptoStar II chassis and the OptoStar II power supply module. Purpose This document provides information about the installation, configuration, operation, and troubleshooting of the OptoStar II chassis and the OptoStar II power supply module.
Overview, Continued In This Chapter Topic 1-2 Page OptoStar II Platform 1-3 Chassis Introduction 1-5 Chassis Structure 1-6 Power Supply Introduction 1-9 Power Supply Structure 1 - 10 Introduction OL-29659-03
OptoStar II Platform Description The OptoStar II optical transmission platform has its unique characteristics such as additional module slots, wide range of operating temperature, unique structural design and its 4.3-inch display, which facilitates easy plug-in, setup and management of modules. Dual power supplies and a reasonable heat radiation structure guarantee high reliability of the OptoStar II platform.
OptoStar II Platform, Continued OptoStar II Optical Transmission Platform OptoStar II Platform Power Supply Module OptoStar II Chassis Configuration Diagram • Guide slot 1 to 17 (from left to right) • Guide slot 1 is used for intelligent communication interface module • Guide slot 2/3 is used for main Power Supply • Guide slot 4/5 is used for redundant Power Supply.
Chassis Introduction Features • Applicable to a 19-inch standard cabinet • The chassis has 17 slots for different application modules • Eight pluggable fans to ensure that the device has sufficient ventilation and cooling • Modules are pluggable on the front panel, which facilitate easy plug-in, removal, setup and management • Reasonable layout of optical fiber, power lines, and a variety of RF cables; RF adapter plate is optional Block Diagram The following illustration shows the signal pathway of the Opt
Chassis Structure Dimension The dimensions of the OptoStar II chassis are shown below.
Chassis Structure, Continued Chassis Parts The following table lists the parts of the OptoStar II chassis: Part Function Main body Includes 17 guide slots Front panel Includes handles and mounting screw holes Rear panel Includes a back plate and 8 radiator fans Panel Illustration The following illustration shows the panels of the OptoStar II chassis.
Chassis Structure, Continued Panel Functions The following table lists main body functions of the OptoStar II chassis. Description Function Guide slot Facilitate the installation and removal of other modules The following table lists front panel functions of the OptoStar II chassis. Description Function Handles Facilitate the installation and removal of the chassis Mounting screw holes For fixing the chassis The following table lists rear panel functions of the OptoStar II chassis.
Power Supply Introduction Features • AC universal power supply 90 ~ 264 V AC • Allow a maximum power of 300 W, a group of power supply modules can support the operation of the frame with full application modules • In case of redundant configuration, the two power supply modules provide mutual backup, and share loads • When a power supply module has failure, it will switch to another power supply module without interrupt • Anti-surge design, which greatly improves stability and reliability of the system • Mo
Power Supply Structure Dimension The dimensions of the OptoStar II Power Supply are shown below. (Unit: mm) Module Parts The following table lists the parts of the OptoStar II power supply module. Part Function Module Housing Includes side panels, front panel, and rear panel.
Power Supply Structure, Continued Panel Illustration The following illustration shows the panels of the OptoStar II power supply module.
Power Supply Structure, Continued Panel Functions The following table lists the functions of the front panel indicators on the OptoStar II power supply module. Description Function Blinks in red and green when the module is starting up.
Chapter 2 Installation and Configuration Overview This chapter provides instructions for installing the OptoStar II chassis, RF adapter plate, power supply module and blank panel. Qualified Personnel Only appropriately qualified and skilled personnel should attempt to install, operate, maintain, and service this product. Otherwise, personal injury or equipment damage may occur.
Before You Begin Before you begin the installation procedure, make sure you have all the tools and the module ready. Tools The following tools and equipment are needed to install the module. • Flat-head or round-head screws and washers • Flat-head or Phillips-head screwdriver Unpacking and Inspecting the Module Please follow the steps below to unpack and inspect the module for any damage: 1. 2. Inspect the shipping boxes for any damage; Unpack all boxes and confirm that the contents are complete.
Installing the Chassis Mount the empty chassis in the equipment rack, using flat or round head screws and washers in the four front panel corner mounting locations. This enables a secure mount of the unit on the chassis. You must use screws matching your rack. Chassis Location in Rack The chassis can be placed anywhere within the rack. Hot air discharged from other equipment must not be directed at the chassis front panel. Dust from the surrounding environment should not be ingested in the input airflow.
Installing/Removing the RF Adapter Plate To Install the RF Adapter Plate RF adapter plate is an optional component. Users can purchase, mount and disassemble the RF adapter plate according to their own needs. When using the RF adapter plate, it’s required to install the plate first, and then install other modules. Detailed installation process is shown below: 2-4 1.
Installing/Removing the RF Adapter Plate, Continued 3. Depending on your needs, install corresponding RF adapters on the RF adapter plate and fix them with nuts. Note: Pay attention to the installation direction when installing the RF adapter. 4. Hold the RF adapter plate with the front towards the rear panel of the chassis, and the U mouths of the RF adapter plate towards the screw stubs at both sides of the chassis.
Installing/Removing the RF Adapter Plate, Continued 5. Hold the RF adapter plate with four flat-head screws towards the holes in both installation lugs, and pre-fix the four screws. 6. Adjust the position of the RF adapter plate, and connect three flat-head screws to the holes at the bottom of the RF adapter plate. 7. 8. Tighten the four flat-head screws on both installation lugs. Install corresponding modules and connect the RF cables.
Installing/Removing the RF Adapter Plate, Continued To Remove the RF Adapter Plate 1. Remove the RF cables from the RF adapter plate. 2. Use a screwdriver to loosen and remove the three flat-head screws on the chassis. 3. Use a screwdriver to loosen and remove the four flat-head screws on both installation lugs.
Installing/Removing the RF Adapter Plate, Continued 2-8 4. Pull out the RF adapter plate slightly to unseat the chassis. 5. Depending on your needs, remove the eight-hole adapter plate or the RF adapter plate.
Installing/Removing the Power Supply Module To Install the Power Supply Module Install the ICIM module first. See Cisco OptoStar II Intelligent Communications Interface Module (ICIM) Installation and Operation Guide, part number: OL-29660 for details. Now you may start to install the OptoStar II power supply module. Connect it to the rear panel connector of the chassis. Install the power supply module as shown in the following illustration. 1. 2. 3. 4. 5. 6. 7. 8.
Installing/Removing the Power Supply Module, Continued To Remove the Power Supply Module 1. Confirm that the power switch is turned off (OFF), and remove the power cable from the rear panel. 2. Loosen the mounting screws on lower front panel of the module by hand or screwdriver, to release the module from the chassis. 3. Pull out the module slightly to unseat the connector. 4. Hold the module and gently remove it from the chassis Note: Do not use the mounting screws as a handle when removing the module.
Installing/Removing the Blank Panel To Install the Blank panel Blank panel is an optional component. Users can purchase, mount and dismount the blank panel according to their own needs. When all required application module are installed and there are still empty slots on the chassis, you need to install blank panels. Detailed installation process is as below: 1. 2. 3. 4. 5. 6. Select an empty slot. Hold blank panel vertically with panel front towards you.
Chapter 3 Operation Overview This chapter provides information on how to operate the OptoStar II chassis and the OptoStar II power supply module. The operation modes for the OptoStar II chassis include: • How to set up chassis ID • How to set up chassis cascade The operation modes for the OptoStar II power supply module include: • Using the OptoStar II ICIM LCD to configure. • Using the OptoStar II console to configure on PC. • Using the OptoStar II network management system to configure on PC.
Setting Chassis ID The ID selector of the OptoStar II chassis uses a 4-bit binary counter, and each bit has an up and down selection switch. Counter switch in up position indicates "0", and down position indicates "1”. As shown below: The chassis ID in the figure is "0000", which means that it’s the first chassis in a cascading system.
Setting Chassis Cascade Through the RS-485 interface, the OptoStar II chassis can cascade up to 16 chassises.
Setting Chassis Cascade, Continued The following illustration shows the cascading mode of the OptoStar II chassis.
Starting the Power Supply Initialization When the OptoStar II power supply module is powered on, the module will perform a self-test. Follow these steps to perform the self-test: 1. Turn the front panel switch of the OptoStar II power supply module to ON position. 2. When the power supply module starts up, it will perform a booting initialization for about 5 seconds. 3.
Operating using ICIM LCD This section describes how to use the OptoStar II ICIM LCD to operate the OptoStar II power supply module. Start 1. Make sure that the power cable on the rear panel of the OptoStar II power supply module has been connected. 2. Turn the front panel switch of the power supply module to ON position. The power supply module will initialize for about 5 seconds, and the ICIM will load for about 25 seconds. Note: The system will achieve optimal working condition after one hour’s warm-up.
Operating using ICIM LCD, Continued Standby Screen OptoStar II ICIM uses a 4.3-inch color LCD screen. Below is the standby screen after the module has loaded. Keypad Operations The table below lists each key on the OptoStar II ICIM screen and its function.
Operating using ICIM LCD, Continued Module Main Menu The illustration below shows the module main menu of the OptoStar II ICIM: As shown in the illustration, all the local modules are located on the left side of the screen, and you can press ► button to move to the next page, and view modules in other slots. The statuses of 8 fans are located on the right side of the screen.
Operating using ICIM LCD, Continued Module Sub-Menu The illustration below shows the sub-menus of the OptoStar II power supply module. • The left side of the screen shows the sub-menu of the OptoStar II power supply module. By default the cursor is on sub-menu 1. Press ▼ button to move the cursor down. Press SET button to enter the item on the sub-menu. • The right side of the screen shows basic information of the module, including firmware version, chassis ID, S/N, module temperature, and alarm code.
Operating using ICIM LCD, Continued Sub-menu 1 -- Output Parameter The illustration below shows sub-menu 1 of the OptoStar II power supply module - Output Parameter. You can view power output parameters and fan status of the power supply module; parameters include: output voltage, output power and output current.
Operating using ICIM LCD, Continued Sub-menu 2 -- Alarm ON/OFF The illustration below shows sub-menu 2 of the OptoStar II power supply module – Alarm ON/OFF. The default settings of Alarm ON/OFF are: ON. The cursor stays on “Set” on the right side of the screen by default. To change the alarm ON/OFF: 1. Press ▲▼ buttons to select alarm ON or OFF. The cursor always stays on “Set” on the right side of the screen; 2. Press SET button to save the configuration.
Operating using ICIM LCD, Continued Sub-menu 3 -- Alarm List The illustration below shows sub-menu 3 of the OptoStar II power supply module – Alarm List. You can view the alarm information of the OptoStar II power supply module. • If there is no alarm, the Alarm List shows “None”. • If there is any alarm, the Alarm List shows the alarm information and its code, as shown in the illustration below. See Alarm Code List (on page 3-13) for detailed alarm codes.
Operating using ICIM LCD, Continued Alarm Code List The table below lists the alarm information of the OptoStar II power supply module. OL-29659-03 Code Item Condition LED 001 Low DC Output DC output is lower than 23. 0 V Alarm LED is red 002 High DC Output DC output is higher than 25.
Operating using Console Software This section introduces the procedures to use the OptoStar II console to manage the OptoStar II power supply module.
Operating using Console Software, Continued 3. When the device initialization is complete, connect the Mini-USB side of the USB cable provided with the ICIM to the Mini-USB interface of the ICIM front panel. The other side of the USB cable should be connected to the USB interface on the PC. Now the LCD screen shows USB connected, and the keypads below the LCD screen are temporarily unavailable. The illustration below shows the connection method. 4. Install and start the OptoStar II console software.
Operating using Console Software, Continued Software Main Interface The illustration below shows the main interface of the OptoStar II console. The OptoStar II console main interface shows the software name, menus, menu shortcuts, local module tree view, system information, chassis fan status, and local module view.
Operating using Console Software, Continued Local Module View Click to select the OptoStar II power supply module in the Local Module Tree View on the left side of the screen, or in the Local Module View on the bottom of the screen. The parameter setting window of the power supply module will pop up as shown below.
Operating using Console Software, Continued View Basic Parameters The illustration below shows the parameter setting interface of the OptoStar II power supply module. The table below lists the basic parameters of the OptoStar II power supply module.
Operating using Console Software, Continued Setup Parameters The table below lists the setup parameters of the OptoStar II power supply module.
Operating using NMS Software This section introduces the procedures to use the OptoStar II network management system (OptoStar II NMS) to manage the OptoStar II power supply module.
Operating using NMS Software, Continued 3. When the device initialization is complete, connect to the Ethernet with the RJ-45 connector on the rear panel of the ICIM. Connect the PC to the Ethernet. The illustration below shows the connection method. 4. Install and start the OptoStar II NMS software. See Cisco OptoStar II NMS Installation and Operation Guide, P/N OL-29665 for detailed installation procedures.
Operating using NMS Software, Continued Software Main Interface The illustration below shows the main interface of the OptoStar II NMS: The OptoStar II NMS main interface shows the software name, menus, node tree view, and welcome screen.
Operating using NMS Software, Continued Local Module View Select the topology tree view and view the corresponding node. The interface shows all the local modules as illustrated below. Note: When there is alarm, the Alarm Management menu turns to red. The system interface is shown as below.
Operating using NMS Software, Continued View Basic Parameters Click to select the OptoStar II power supply module in the interface which shows all the local modules. The parameter setting interface of the OptoStar II power supply module will display as illustrated below.
Operating using NMS Software, Continued The table below lists the basic parameters of the OptoStar II power supply module.
Chapter 4 Troubleshooting Overview This chapter provides instructions for maintaining and repairing the OptoStar II chassis and power supply module. Qualified Personnel Only appropriately qualified and skilled personnel should attempt to install, operate, maintain, and service this product. Otherwise, personal injury or equipment damage may occur.
Maintenance The following maintenance is recommended to ensure optimal performance. Frequency Maintenance Required Yearly Check all parameters and test points Make sure all cables are mated properly Inspect cables for stress and deformation Make sure all retaining screws are tight Ensure good ventilation Record data When Needed Carefully clean the module with a soft cloth Maintenance Record It may be helpful to establish a maintenance record or log for the chasis and power supply module.
General Troubleshooting Information This troubleshooting information describes the most common alarms and gives typical troubleshooting procedures and causes. Equipment Needed You may need the following equipment to troubleshoot the module. • A digital voltmeter Additional Assistance If you need additional assistance, please contact our customer support team or your local service center. See Customer Support Information (on page 5-1) for more details.
General Troubleshooting Information, Continued Troubleshooting If the red alarm indicator on the front panel of the module is illuminated, check the OptoStar II ICIM display, the OptoStar II Console, or the OptoStar II NMS for alarm code. See Alarm Code List (on page 3-13) to determine the cause of the alarm. See the table below.
Chapter 5 Customer Support Information Overview This chapter contains information on obtaining product support.
Obtaining Product Support IF… THEN… you have general questions about this product Contact your distributor or sales agent for product information or refer to product data sheets on www.cisco.com. you have technical questions about this product Call the nearest Technical Service center or Cisco office. you have customer service questions or need a return material authorization (RMA) number Call the nearest Customer Service center or Cisco office.
Obtaining Product Support, Continued Region Centers Telephone and Fax Numbers Korea Korea Telephone: 82-2-3429-8800 Fax: 82-2-3452-9748 E-mail: songk@cisco.com China (mainland) China Telephone: 86-21-2401-4433 Fax: 86-21-2401-4455 E-mail: repaircentercn@external.cisco.com All other Asia-Pacific countries & Australia Hong Kong Brazil Brazil Telephone: 852-2588-4746 Fax: 852-2588-3139 E-mail: support.apr@sciatl.com Telephone: 11-55-08-9999 Fax: 11-55-08-9998 E-mail: fattinl@cisco.
Return for Repairing Introduction Before returning your product, you must obtain a Return Material Authorization (RMA) number. Call the nearest Customer Service center and follow their instructions. Procedures of returning your product to Cisco for repairing: • Obtain RMA number and mailing address • Package and mail the product to be repaired Obtain RMA number and mailing address Before return your products, you must obtain a RMA number. RMA number is valid for 60 days.
Return for Repairing, Continued 4. Users can confirm receipt of the RMA number via e-mail or fax. The RMA will list details such as RMA number, verified products to be returned and number of returned products, mailing address and RMA clauses. Note: Also, users can obtain and complete a RMA application form, and send it to customer service representative via fax, or e-mail: repaircentercn@external.cisco.com Packaging and Mailing Follow the steps below to package and return your product to Cisco.
Return for Repairing, Continued Note: Cisco does not accept Freight Collect. Make sure that you choose freight prepaid method and purchase transportation insurance. The user should bear both freights to Cisco and all related import and export tariffs for any returned product, whether it’s within the warranty period or not. For the product within the warranty period, Cisco will pay the freight when shipping repaired product to the user.
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