00-01
MODEL 100-01 (Sizes 3/8"-36") Hytrol Valve • • • • • Drip-Tight, Positive Seating Service Without Removal From Line Threaded, Flanged or Grooved Ends Globe or Angle Pattern 100% Factory Tested The Cla-Val Model 100-01 Hytrol Valve is a hydraulically operated, diaphragm actuated, globe or angle pattern valve. It consists of three major components: body, diaphragm assembly, and cover. The diaphragm assembly is the only moving part.
Specifications Model 100-01 PIPE PLUG Available Sizes Pattern Threaded Flanged Grooved End Operating Temp.
Functional Data Valve Size Model 100-01 Inches † Non Guided Stem 3 † 1 † 3 † 1† ⁄8 ⁄2 ⁄4 mm. 10 15 20 25 25 32 40 50 65 80 100 150 200 250 1 1 ⁄4 1 ⁄2 1 2 1 2 ⁄2 Globe Gal./Min.(gpm.) 1.8 6 8.5 13.3 20 30 32 54 Pattern Litres/Sec. (l/s.) .43 1.44 2.04 3.2 4.8 7.2 7.7 13 CV Factor Angle Gal./Min.(gpm.) Pattern Litres/Sec. (l/s.) Feet (ft.) Equivalent Globe Pattern Meters (m.) Length of Pipe Angle Feet (ft.) Pattern Meters (m.
B (Diameter) Dimensions 100-01 3/8”, 1/2”, 3/4”, 1” Auxillary Hytrol Valves with non Guided Stems B Threaded & Flanged H K K H C CC Outlet E A AA AAA A 1* 1 5.12 — — — 4.38 6.25 — — — — — 1.63 — — — — — — — .25 .25 .25 7.25 — — — 5.62 5.50 — 3.25 — — — 1.12 — — — 1.88 — — — .375 .25 .375 Outlet Inlet F FF EE GGGG D DD DDD Inlet E (MAX) Outlet G GG GGG (MAX) Stem Travel Approx. Ship Wt. Lbs.
INSTALLATION / OPERATION / MAINTENANCE MODEL 100-01 Hytrol Valve Description The CIa-VaI Model 100-01 Hytrol Valve is a main valve for CIa-VaI Automatic Control Valves. It is a hydraulically operated, diaphragm-actuated, globe or angle pattern valve. This valve consists of three major components; body, diaphragm assembly, and cover. The diaphragm assembly is the only moving part. The diaphragm assembly uses a diaphragm of nylon fabric bonded with synthetic rubber.
Flow Direction Recommended Tools 1. Three pressure gauges with ranges suitable to the installation to be put at Hytrol inlet, outlet and cover connections. The flow through the 100-01 Hytrol Valve can be in one of two directions. When flow is “up-and-over the seat,” it is in “normal” flow and the valve will fail in the open position. When flow is “overthe seat-and down,” it is in “reverse” flow and the valve will fail in the closed position. There are no permanent flow arrow markings.
STEM TRAVEL (Fully Open to Fully Closed) Valve Size (inches) Travel (inches) Diaphragm Check (#1 ) 1. Shut off pressure to the Hytrol Valve by slowly closing upstream and downstream isolation valves. SEE CAUTION. 2. Disconnect or close all pilot control lines to the valve cover and leave only one fitting in highest point of cover open to atmosphere. 3.With the cover vented to atmosphere, slowly open upstream isolation valve to allow some pressure into the Hytrol Valve body.
Maintenance VALVE STEM THREAD SIZE Preventative Maintenance 1 1/4"—2 1/2" 3"—4" 6"—14" 16" 20 24" 30” 36” Valve Size The Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication or packing and a minimum of maintenance. However, a periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the valve. The effect of these actions must be determined by inspection.
Lime Deposits Inspection of Parts One of the easiest ways to remove lime deposits from the valve stem or other metal parts is to dip them in a 5-percent muriatic acid solution just long enough for the deposit to dissolve. This will remove most of the common types of deposits. CAUTlON: USE EXTREME CARE WHEN HANDLING ACID. Rinse parts in water before handling. If the deposit is not removed by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
6 17 1 25 5 2 7 8 24 9 10 INLET OUTLET 3 4 TOP VIEW 14 16 GLOBE PATTERN PARTS LIST Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
100-01 8" 10" 100 150 200 250 300 350 400 20", 24" 600 500 600 4" 6" 8" 10" 12" 14" 16" 20" 24" 30" 16" 12" 800 400 300 250 200 150 80 3" 6" 65 2 1/2" 100 40 50 4" mm 2" 32 1 1/4" inches 100-20 1 1/2" 25 1" inches mm 100-01 HYTROL SIZE 6.75 5.63 4.5 3.9 3.4 2.8 2.3 1.7 1.1 0.8 0.7 0.6 0.4 0.4 0.3 inches 165 143 114 99 86 71 58 43 23 20 18 15 10 10 8 3/8 - 24 24.60 108.80 45.
0 4 1 4 12 8 3 2 7 11 9 3 5 12 4 14 8 1 4 16 6 6 9 BOLTS 1 16 2 BOLTS 10 3 2 5 15 7 6 11 3 13 8 4 1 5 17 8 15 BOLTS 1 6 2 9 7 3 7 13 3 5 12 6 11 19 20 2 18 4 14 10 16 BOLTS 8 20 BOLT/NUT TORQUING PROCEDURES ON VALVE COVERS 4 5 BOLTS 1 12 2 BOLTS 6 Follow this procedure when reassembling MAIN Valve: 1.
Cla-Val Product Identification How to Order Proper Identification For ordering repair kits, replacement parts, or for inquiries concerning valve operation, it is important to properly identify Cla-Val products already in service by including all nameplate data with your inquiry. Pertinent product data includes valve function, size, material, pressure rating, end details, type of pilot controls used and control adjustment ranges. INLET EINTRITT ENTREE ENTRADA SIZE & CAT NO. STOCK NO. CODE MFD.
SPECIFY WHEN ORDERING HOW TO ORDER • Model Number • Globe or Angle Pattern • Adjustment Range (As Applicable) Because of the vast number of possible configurations and combinations available, many valves and controls are not shown in published product and price lists.
INSTALLATION / OPERATION / MAINTENANCE MODEL REPAIR KITS Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.
Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves For: Powertrol and Powercheck Main Valves—125/150 Pressure Class Only Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.
