Instruction Manual

G
GG
GGG
D
Inlet
DD
DDD
F
FF
100-01
Threaded &
Flanged
A
E
C
(MAX)
K
J
H
Inlet
Outlet
AA
AAA
B
(Diameter)
A
E
C
(MAX)
J
Inlet Outlet
B
100-01
3/8”, 1/2”, 3/4”, 1”
Auxillary Hytrol Valves
with non Guided Stems
GGGG
DDDD
Inlet
AAAA
100-01
Grooved
EE
CC
(MAX)
K
J
H
Inlet
Outlet
B
(Diameter)
Dimensions
CLA-VAL
Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.
P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com
©
E-100-01 (R-8/2011)
Note: The top two flange holes on valve size 36 are threaded to 1 1/2"-6 UNC.*Non Guided Stem Auxillary Hytrol Controls
Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other positions are acceptable. Due to
component size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend isolation valves be installed on inlet and outlet for maintenance.
Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should be established based on the specific
application data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
Valve Size (Inches) 3/8* 1/2* 3/4*1* 11 1/4 1 1/2 22 1/2 3468101214161820243036
A Threaded
2.75 3.50 3.50 5.12 7.25 7.25 7.25 9.38 11.00 12.50 — — — — — — — — — — — —
AA 150 ANSI
——————8.509.3811.0012.0015.0020.0025.3829.7534.0039.0041.3846.0052.0061.5063.0076.00
AAA 300 ANSI
— — — — — — 9.00 10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50 47.64 53.62 63.24 64.50 76.00
AAAA Grooved End
——————8.509.0011.0012.5015.0020.0025.38—————————
B Dia.
2.50 3.12 3.12 4.38 5.62 5.62 5.62 6.62 8.00 9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50 41.50 45.00 53.16 56.00 66.00
C Max.
2.33 5.88 5.88 6.25 5.50 5.50 5.50 6.50 7.56 8.19 10.62 13.38 16.00 17.12 20.88 24.19 25.00 39.06 41.90 43.93 54.60 61.50
CC Max. Grooved End
— — — — — — 4.75 5.75 6.88 7.25 9.31 12.12 14.62 — — — — — — — — —
D Threaded
————3.253.253.254.755.506.25— — — —————————
DD 150 ANSI
— — — — — — 4.00 4.75 5.50 6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.81 — — 30.75 — —
DDD 300 ANSI
——————4.255.005.886.387.8810.5013.2515.5617.7520.2521.62— —31.62— —
DDDD Grooved End
— — — — — — — 4.75 — 6.00 7.50 — — — — — — — — — — —
E
1.25 0.88 0.88 1.63 1.12 1.12 1.12 1.50 1.69 2.06 3.19 4.31 5.31 9.25 10.75 12.62 15.50 12.95 15.00 17.75 21.31 24.56
EE Grooved End
— — — — — — 2.00 2.50 2.88 3.12 4.25 6.00 7.56 — — — — — — — — —
F 150 ANSI
——————2.503.003.503.754.505.506.758.009.5010.5011.7515.0016.5019.2522.5025.60
FF 300 ANSI
— — — — — — 3.06 3.25 3.75 4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.00 16.50 19.25 24.00 25.60
G Threaded
————1.881.881.883.254.004.50— — — —————————
GG 150 ANSI
— — — — — — 4.00 3.25 4.00 4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69 — — 22.06 — —
GGG 300 ANSI
——————4.253.504.314.385.316.508.509.3114.5015.6216.50— —22.90— —
GGGG Grooved End
— — — — — — — 3.25 — 4.25 5.00 — — — — — — — — — — —
H NPT Body Tapping
—.125.125.25.375.375.375.375.50.50.75.751111111122
J NPT Cover Center Plug
.125 .125 .125 .25 .25 .25 .25 .50 .50 .50 .75 .75 1 1 1.25 1.5 2 1.5 1.5 1.5 2 2
K NPT Cover Tapping
—.125.125.25.375.375.375.375.50.50.75.751111111122
Valve Stem Internal
Thread UNF
— — — — 10-32 10-32 10-32 10-32 10-32 1⁄4-28 1⁄4-28 3⁄8-24 3⁄8-24 3⁄8-24 3⁄8-24 3⁄8-24 1⁄2-20 3⁄4-16 3⁄4-16 3⁄4-16 3⁄4-16 3⁄4-16
Stem Travel
————0.40.40.40.60.70.81.11.72.32.83.44.04.55.15.636.757.58.5
Approx. Ship Wt. Lbs.
3 3 8 8 15 15 15 35 50 70 140 285 500 780 1165 1600 2265 2982 3900 6200 7703 11720
Valve Size (mm) 10* 15* 20* 25* 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900
A Threaded
70 89 89 130 184 184 184 238 279 318 — — — — — — — — — — — —
AA 150 ANSI
——————2162382793053815086457568649911051 1168 1321 1562 1600 1930
AAA 300 ANSI
— — — — — — 229 254 295 337 397 533 670 790 902 1029 1105 1210 1362 1606 1638 1930
AAAA Grooved End
——————216228279318381508645—————————
B Dia.
64 80 80 111 143 143 143 168 203 232 292 400 508 600 711 832 902 1054 1143 1350 1422 1676
C Max.
59 149 149 159 140 140 140 165 192 208 270 340 406 435 530 614 635 992 1064 1116 1387 1562
CC Max. Grooved End
— — — — — — 120 146 175 184 236 308 371 — — — — — — — — —
D Threaded
————838383121140159————————————
DD 150 ANSI
— — — — — — 102 121 140 152 191 254 322 378 432 495 528 — — 781 — —
DDD 300 ANSI
——————108127149162200267337395451514549——803——
DDDD Grooved End
— — — — — — — 121 — 152 191 — — — — — — — — — — —
E
32 23 23 42 29 29 29 38 43 52 81 110 135 235 273 321 394 329 381 451 541 624
EE Grooved End
— — — — — — 52 64 73 79 108 152 192 — — — — — — — — —
F 150 ANSI
——————64768995114140171203241267298381419489572650
FF 300 ANSI
— — — — — — 78 83 95 105 127 159 191 222 260 292 324 381 419 489 610 650
G Threaded
————48484883102114————————————
GG 150 ANSI
— — — — — — 102 83 102 102 127 152 203 219 349 378 399 — — 560 — —
GGG 300 ANSI
——————10289110111135165216236368397419——582——
GGGG Grooved End
— — — — — — — 83 — 108 127 — — — — — — — — — — —
H NPT Body Tapping
—.125.125.25.375.375.375.375.50.50.75.751111111122
J NPT Cover Center Plug
.125 .125 .125 .25 .25 .25 .25 .50 .50 .50 .75 .75 1 1 1.25 1.5 2 1.5 1.5 1.5 2 2
K NPT Cover Tapping
—.125.125.25.375.375.375.375.50.50.75.751111111122
Valve Stem Internal
Thread UNF
— — — — 10-32 10-32 10-32 10-32 10-32
1⁄4-28 1⁄4-28 3⁄8-24 3⁄8-24 3⁄8-24 3⁄8-24 3⁄8-24 1⁄2-20 3⁄4-16 3⁄4-16 3⁄4-16 3⁄4-16 3⁄4-16
Stem Travel
————1010
10 15 18 20 28 43 58 71 86 102 114 130 143 171 190 216
Approx. Ship Wt. Kgs.
1.4 1.4 1.4 6 7 7 7 16 23 32 64 129 227 354 528 726 1027 1353 1769 2812 3494 5316
Model 100-01