29-01/629-01
MODEL 129-01 629-01✣ TM Float Valve • • • • • Accurate and Repeatable Level Control Proportional Flow Reliable Hydraulic Operation Drip Tight Positive Shut-off Completely Automatic Operation The Cla-Val Model 129-01/629-01 Float Valve maintains a relatively constant level in storage tanks and reservoirs by admitting flow into the tank in direct proportion to the flow out of the tank. It is a hydraulically operated, pilot controlled, diaphragm valve.
Model 129-01 (Uses Basic Valve Model 100-01) Pressure Ratings (Recommended Maximum Pressure - psi) Pressure Class Valve Body & Cover Grade Flanged Threaded Standards* 150 lb. 300 lb. End** Details ANSI Material ASTM A536 Ductile Iron B16.42 250 ASTM A216-WCB Cast Steel B16.5 285 ASTM B62 Bronze B16.24 225 ASTM A743 Stainless Steel B16.5 285 356-T6 Aluminum B16.1 275 Note: *ANSI standards are for flange dimensions only. Flanged valves are available faced but not drilled.
Model 629-01 (Uses Basic Valve Model 100-20) Pressure Ratings (Recommended Maximum Pressure - psi) Pressure Class Valve Body & Cover Flanged ANSI Grade 150 lb. Material Standards* ASTM A-\536 Ductile Iron B16.42 250 ASTM A216-WCB Cast Steel B16.5 285 ASTM B62 Bronze B16.24 225 ASTM A743 Stainless Steel B16.5 285 356-T6 Aluminum B16.1 275 Note: *ANSI standards are for flange dimensions only. Flanged valves are available faced but not drilled. 300 lb.
These Symbols Valve Selection Inches 1 1/4 1 1/2 mm 32 End Detail ✣ 3 4 6 8 10 12 14 16 18 20 24 30 50 65 80 100 150 200 250 300 350 400 450 500 600 750 A A A A Flanged Threaded & Flanged A B A B A B A B A B A B A B A B A B A B Suggested Flow Normal Continuous (GPM) 93 125 210 300 460 800 1800 3100 4900 7000 8400 11000 Suggested Flow Normal Continuous (Liters/sec) 6 8 13 19 29 50 113 195 309 441 529 693 A** A B A B A B A A A A Basi
INSTALLATION / OPERATION / MAINTENANCE MODEL 100-01 Hytrol Valve Description The CIa-VaI Model 100-01 Hytrol Valve is a main valve for CIa-VaI Automatic Control Valves. It is a hydraulically operated, diaphragm-actuated, globe or angle pattern valve. This valve consists of three major components; body, diaphragm assembly, and cover. The diaphragm assembly is the only moving part. The diaphragm assembly uses a diaphragm of nylon fabric bonded with synthetic rubber.
Flow Direction Recommended Tools 1. Three pressure gauges with ranges suitable to the installation to be put at Hytrol inlet, outlet and cover connections. The flow through the 100-01 Hytrol Valve can be in one of two directions. When flow is “up-and-over the seat,” it is in “normal” flow and the valve will fail in the open position. When flow is “overthe seat-and down,” it is in “reverse” flow and the valve will fail in the closed position. There are no permanent flow arrow markings.
STEM TRAVEL Diaphragm Check (#1 ) (Fully Open to Fully Closed) Valve Size (inches) Travel (inches) 1. Shut off pressure to the Hytrol Valve by slowly closing upstream and downstream isolation valves. SEE CAUTION. 2. Disconnect or close all pilot control lines to the valve cover and leave only one fitting in highest point of cover open to atmosphere. 3.With the cover vented to atmosphere, slowly open upstream isolation valve to allow some pressure into the Hytrol Valve body.
Maintenance VALVE STEM THREAD SIZE Valve Size 1 1/4"—2 1/2" 3"—4" 6"—14" 16" 24" 36” Preventative Maintenance The Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication or packing and a minimum of maintenance. However, a periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the valve. The effect of these actions must be determined by inspection.
Lime Deposits Inspection of Parts One of the easiest ways to remove lime deposits from the valve stem or other metal parts is to dip them in a 5-percent muriatic acid solution just long enough for the deposit to dissolve. This will remove most of the common types of deposits. CAUTlON: USE EXTREME CARE WHEN HANDLING ACID. Rinse parts in water before handling. If the deposit is not removed by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
6 17 1 25 5 2 24 7 8 9 10 INLET OUTLET 3 4 TOP VIEW 14 16 GLOBE PATTERN PARTS LIST Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
INSTALLATION / OPERATION / MAINTENANCE MODEL 100-20 600 Series Hytrol Valve SERVICE AND MAINTENANCE OF 600 SERIES VALVES The 600 series main valves have only one part -the body- that is different from standard 100 Series Cla-Val main valve parts. The remaining parts of the 600 series main valve are standard ClaVal main valve parts. All service and maintenance information for the standard 100 Series main valves in this manual also apply to the 600 series main valves.
100-20 PARTS LIST NO.
PARTS LIST X47A 3/8" Ejector Primary orifice diameter 2.56 3/8 NPT Secondary orifice diameter 1.50 .88 Flow Direction 1.00 Hex 3/8 NPT 1.38 3/8 NPT NOTE: Sold as complete assembly. No replacement parts available. When ordering parts, please specify: • • • • Number Stamped on Side Description (X47A 3/8”Ejector) Orifice Dimensions Materials BRONZE HOUSING - 303 S.S. INSERTS ORIFICE DIAMETER CLA-VAL X47A STK. NO. PRIMARY C4311B C4312K C4089D 1/16 1/8 3/16 303 S.S. HOUSING - 303 S.S.
PARTS LIST CFM2 Modulating Float Control STOCK NUMBER SIZE DESCRIPTION 1/2" W/COPPER FLOAT BALL, BRASS ARM AND BRASS ARM EXTENSION 1/2" W/S.S. FLOAT BALL, ARM & ARM EXTENSION 1 2 3 14 11 12.50 30 30 1/2 NPT 1.00 15 10 13 1.88 4. 00 5.00 12 7 9 INLET 8 6 1/2 NPT 1.00 5 11.25 4 OUTLET Item Description Material Item Part No. 1 Float Ball Copper for C-9582 C-1395 S.S. for C-9580 C-440 2 Arm Extension 1/4” Dia. X 5” Long Brass for C-9582 S.S.
INSTALLATION / OPERATION / MAINTENANCE MODEL X46 Flow Clean Strainer • Self Scrubbing Cleaning Action • Straight Type or Angle Type The Cla-Val Model X46 Strainer is designed to prevent passage of foreign particles larger than .015". It is especially effective against such contaminant as algae, mud, scale, wood pulp, moss, and root fibers. There is a model for every Cla-Val. valve.
Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com copyright Cla-Val 2003 Printed in USA Specifications subject to change without notice. CLA-VAL P.O.
INSTALLATION / OPERATION / MAINTENANCE MODEL CV Flow Control DISASSEMBLY Follow the sequence of the item numbers assigned to the parts in the cross sectional illustration for recommended order of disassembly. Use a scriber, or similar sharp-pointed tool to remove O-ring from the stem. INSPECTION Inspect all threads for damage or evidence of cross- threading. Check mating surface of seat and valve disc for excessive scoring or embedded foreign particles.
PARTS LIST CV 3/8" Flow Control ADJUSTING STEM (TURN CLOCKWISE TO INCREASE RESTRICTION) 1 7 2 2.12 MAX 10 STAMP PART NO. ON SMOOTH SURFACE 9 8 RESTRICTED FLOW 6 5 3/8 - 18 NPT 1.84 4 3 When ordering parts, please specify: .85 FREE FLOW ITEM BAR STOCK CONFIGURATION • • • • DESCRIPTION Number Stamped on Side Description (CV Flow Control) Part Description Material QUAN.
PARTS LIST CDC-1 Check Valve ITEM DESCRIPTION 1 Retainer, Seal SIZE (NTP) 2 O-Ring 3/8 3 Retainer, Valve 1/2 4 Seal, Valve Ring 5 Plate Valve STOCK NUMBER A B HEX (inch) (Inch) 9834501A 2.06 1.06 9834502J 2.12 1.38 Material: Bronze Available only in replacement assembly. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.
PARTS LIST X43 Strainer ITEM DESCRIPTION Standard 60 mesh pilot system strainer for fluid service. MATERIAL 1 Pipe Plug Steel 2 Strainer Plug Brass 3 Gasket Copper 4* Screen Monel 5 Body Brass SIZE 3/8 x 3/8 STOCK NUMBER 33450J *Replacement screen stock number 68373A. All other parts available only in replacement assembly. 2.72 3/8 NPT 2.06 5 4 3 2 1 Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.
Cla-Val Product Identification TM How to Order Proper Identification For ordering repair kits, replacement parts, or for inquiries concerning valve operation it is important to properly identify Cla-Val products already in service. Include all nameplate data with your inquiry. Pertinent product data includes valve function, size, material, pressure rating, end details, type of pilot controls used and control adjustment ranges. INLET EINTRITT ENTREE ENTRADA SIZE & CAT NO. STOCK NO. CODE MFD.
SPECIFY WHEN ORDERING HOW TO ORDER • Model Number • Globe or Angle Pattern • Adjustment Range (As Applicable) There are many valves and controls manufactured by Cla-Val that are not listed due to the sheer volume. For information not listed, please contact your local Cla-Val office or our factory office located at: • Valve Size • Screwed or Flanged • Body and Trim Materials • Optional Features • Pressure Class UNLESS OTHERWISE SPECIFIED P. O.
INSTALLATION / OPERATION / MAINTENANCE MODEL REPAIR KITS Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.
Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves For: Powertrol and Powercheck Main Valves—125/150 Pressure Class Only Supplied Shrink Wrapped (4" and Smaller) or Bagged (6" and larger) Includes: Diaphragm, Disc (or Disc Assembly) and spare Spacer Washers.
