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INSTALLATION / OPERATION / MAINTENANCE MODEL 100-01 Hytrol Valve Description The CIa-VaI Model 100-01 Hytrol Valve is a main valve for CIa-VaI Automatic Control Valves. It is a hydraulically operated, diaphragm-actuated, globe or angle pattern valve. This valve consists of three major components; body, diaphragm assembly, and cover. The diaphragm assembly is the only moving part. The diaphragm assembly uses a diaphragm of nylon fabric bonded with synthetic rubber.
Flow Direction Recommended Tools 1. Three pressure gauges with ranges suitable to the installation to be put at Hytrol inlet, outlet and cover connections. The flow through the 100-01 Hytrol Valve can be in one of two directions. When flow is “up-and-over the seat,” it is in “normal” flow and the valve will fail in the open position. When flow is “overthe seat-and down,” it is in “reverse” flow and the valve will fail in the closed position. There are no permanent flow arrow markings.
STEM TRAVEL Diaphragm Check (#1 ) (Fully Open to Fully Closed) Valve Size (inches) Travel (inches) 1. Shut off pressure to the Hytrol Valve by slowly closing upstream and downstream isolation valves. SEE CAUTION. 2. Disconnect or close all pilot control lines to the valve cover and leave only one fitting in highest point of cover open to atmosphere. 3.With the cover vented to atmosphere, slowly open upstream isolation valve to allow some pressure into the Hytrol Valve body.
Maintenance VALVE STEM THREAD SIZE Preventative Maintenance 1 1/4"—2 1/2" 3"—4" 6"—14" 16" 24" 30” 36” Valve Size The Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication or packing and a minimum of maintenance. However, a periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the valve. The effect of these actions must be determined by inspection.
Lime Deposits Inspection of Parts One of the easiest ways to remove lime deposits from the valve stem or other metal parts is to dip them in a 5-percent muriatic acid solution just long enough for the deposit to dissolve. This will remove most of the common types of deposits. CAUTlON: USE EXTREME CARE WHEN HANDLING ACID. Rinse parts in water before handling. If the deposit is not removed by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
6 17 1 25 5 2 24 7 8 9 10 INLET OUTLET 3 4 TOP VIEW 14 16 GLOBE PATTERN PARTS LIST Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
100-01 8" 10" 100 150 200 250 300 350 400 20", 24" 600 500 600 4" 6" 8" 10" 12" 14" 16" 20" 24" 30" 16" 12" 800 400 300 250 200 150 80 3" 6" 65 2 1/2" 100 40 50 4" mm 2" 32 1 1/4" inches 100-20 1 1/2" 25 1" inches mm 100-01 HYTROL SIZE 6.75 5.63 4.5 3.9 3.4 2.8 2.3 1.7 1.1 0.8 0.7 0.6 0.4 0.4 0.3 inches 165 143 114 99 86 71 58 43 23 20 18 15 10 10 8 3/8 - 24 24.60 108.80 45.
0 4 1 4 12 8 3 2 7 11 9 3 5 12 4 14 8 1 4 16 6 6 9 BOLTS 1 16 2 BOLTS 10 3 2 5 15 7 6 11 3 13 8 4 1 5 17 8 15 BOLTS 1 6 2 9 7 3 7 13 3 5 12 6 11 19 20 2 18 4 14 10 16 BOLTS 8 20 BOLT/NUT TORQUING PROCEDURES ON VALVE COVERS 4 5 BOLTS 1 12 2 BOLTS 6 Follow this procedure when reassembling MAIN Valve: 1.
INSTALLATION / OPERATION / MAINTENANCE MODEL 100-20 (Reduced Internal Port) 600 Series Hytrol Valve SERVICE AND MAINTENANCE OF 600 SERIES VALVES The 600 series main valves have only one part -the body- that is different from standard 100 Series Cla-Val main valve parts. The remaining parts of the 600 series main valve are standard ClaVal main valve parts. All service and maintenance information for the standard 100 Series main valves in this manual also apply to the 600 series main valves.
100-20 PARTS LIST NO.
PARTS LIST X42N-3 Strainer and Needle Valve Assembly When ordering parts, please specify: • All nameplate data • Item Number • Description Size 3/8" x 3/8 ITEM Material Bronze DESCRIPTION 1 Body 2 Screen 3 Stem 4 Bonnet 5 Strainer Plug 6 "O" Ring - Plug 7 Plug - Pipe 1/4 8 "O" Ring - Bonnet 9 "O" Ring - Stem 10 Nut, Hex Jam 11 Plug - Pipe 3/8 12 Plug - Plpe 1/8 Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.
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INSTALLATION / OPERATION / MAINTENANCE MODEL CRL Pressure Relief Control DESCRIPTION The CRL Pressure Relief Control is a direct acting, spring loaded, diaphragm type relief valve. It may be used as a self-contained valve or as a pilot control for a Cla-Val Main valve. It opens and closes within very close pressure limits. INSTALLATION The CRL Pressure Relief Control may be installed in any position. The control body (7) has one inlet and one outlet port with a side pipe plug (24) at each port.
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PARTS LIST CRL 1/2" & 3/4" PRESSURE RELIEF CONTROL Body with integral Seat SIZE SPRING 1/2” 0-75 PSI PART NUMBER 79222-01E 1/2” 20-105 PSI 79222-05F 1/2” 20-200 PSI 79222-02C 1/2” 100-300 PSI 82809-01D 1A 3/4” 0-75 PSI 79229-01K 9 3/4” 20-105 PSI 79229-03F 3/4” 20-200 PSI 79229-02H 3/4” 100-300 PSI 86005-01E TRUE LOCATION OF SENSING CONNECTION (TYP.) 45º 3.12 DIA. ADJUSTING SCREW (1/2" 20UNF THREAD) 4 24 1 10 9 Ajusting Screw (3/8" - 16UNF THREAD) 10.44 MAX.
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INSTALLATION AND MAINTENANCE INSTRUCTIONS BULLETIN 8320 3-WAY SOLENOID VALVES, NORMALLY OPEN NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION ASCO FORM NO. V5291R2 SOLENOID TEMPERATURE DESCRIPTION Bulletin 8320 is a small 3-way solenoid operated valve with all three pipe connections located in the body. The bodies are of brass or stainless steel construction. Standard valves have General Purpose, Nema Type 1 Solenoid Enclosures.
* RETAINING CAP NAMEPLATE PARTS INCLUDED IN SPARE PARTS KITS * COVER MANUAL OPERATOR PUSH TYPE (MO) MANUAL OPERATOR SCREW TYPE (MS) SLEEVE YOKE RETAINING CAP INSULATING WASHER (OMITTED WHEN MOLDED COIL IS USED) * SOLENOID ENCLOSURE COIL HOUSING FLUX PLATE (NOT PRESENT IN ALL CONSTRUCTIONS) INSULATING WASHER (OMITTED WHEN MOLDED COIL IS USED) BONNET GASKET SLEEVE SOLENOID BASE SUB ASSEMBLY BONNET PLUGNUT/CORE TUBE SUB-ASSEMBLY * CORE SPRING (WIDE END IN CORE FIRST, CLOSED END PROTRUDE
INSTALLATION AND MAINTENANCE INSTRUCTIONS BULLETIN 8016G OPEN-FLAME, GENERAL PURPOSE, WATERTIGHT/EXPLOSIONPROOF SOLENOIDS ASCO FORM NO. V6583R5 -SERVICE NOTICEASCO® solenoid valves with design change letter "G" in the catalog number (example: 8210G 1) have an epoxy encapsulated ASCO® Red Hat II. solenoid. This solenoid replaces some of the solenoids with metal enclosures and open-frame constructions. Follow these installation and maintenance instructions if your valve or operator uses this solenoid.
in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket head screw holding the terminal block to the solenoid is the grounding screw. Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm). with a 5/32" hex key wrench. • Junction Box The junction box is used with spade or screw terminal solenoids only and is provided with a grounding screw and a 1/2" conduit connection. Connect #12-18AWG standard copper wire only to the screw terminals.
Torque Chart Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters solenoid base sub-assembly 175 ± 25 19.8 ± 2.8 valve bonnet (3/4" bonnet constructions) 90 ± 10 10.2 ± 1.1 bonnet screw (3/8" or 1/2" NPT pipe size) 25 2.8 bonnet screw (3/4" NPT pipe size) 40 4.5 Remove red cap and push solenoid down. Then pry here to lift nameplate/retainer and push to remove.
Torque Chart Torque Value in inch-Pounds Part Name 10 ± 2 terminal block screws 15 - 20 socket head screw 5±1 center screw Torque Value in Newton-Meters 1,1 ± 0,2 1,7 - 2,3 0,6 ± 0,1 Open-Frame Solenoid with Screw Terminals. Socket head screw is used for grounding. Open Frame Solenoid with 1/4" Spade Terminals See torque chart above Open-Frame Solenoid with DIN Terminals.
PARTS LIST 100-01 MODEL 3/8"-1 Hytrol Valve PARTS LIST ITEM DESCRIPTION A 1. 2. 3. 4. * 5. * 6. 7. 8. A 2.50 Cover Screw (8 Required) Cover Spring Diaphragm Washer Diaphragm Disc Retainer Assembly Body Plug (3/8 NPT) Body * Recommended Spare Parts OPERATING PRESSURE 1/8 NPT 2 3 1 4 1.50 5 3/8 NPT BOTH ENDS INLET 1.25 6 8 3/8 NPT 2.
PARTS LIST MODEL 100-01 1/2"-3/4"-1” Hytrol Valve PARTS LIST 100-01 3/4" & 1/2" Hytrol Valve OPERATING PRESSURE 1/8 4 3 1 5 2 C OUTLET INLET 6 9 ITEM DESCRIPTION 1 2 3 4 5 *6 *7 8 9 10 11 12 13 COVER SCREW COVER SPRING STEM NUT DIAPHRAGM WASHER DIAPHRAGM DISC RETAINER ASSEMBLY DISC GUIDE & STEM BODY SEAT NAMEPLATE BODY PLUG HEX HD.
Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice. CLA-VAL P.O.
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INSTALLATION / OPERATION / MAINTENANCE MODEL CV Flow Control DISASSEMBLY Follow the sequence of the item numbers assigned to the parts in the cross sectional illustration for recommended order of disassembly. Use a scriber, or similar sharp-pointed tool to remove O-ring from the stem. INSPECTION Inspect all threads for damage or evidence of crossthreading. Check mating surface of seat and valve disc for excessive scoring or embedded foreign particles.
PARTS LIST CV 3/8" Flow Control ADJUSTING STEM (TURN CLOCKWISE TO INCREASE RESTRICTION) 1 7 2 2.12 MAX 10 STAMP PART NO. ON SMOOTH SURFACE 9 8 RESTRICTED FLOW 6 5 3/8 - 18 NPT 1.84 4 3 When ordering parts, please specify: .
Cla-Val Product Identification How to Order Proper Identification For ordering repair kits, replacement parts, or for inquiries concerning valve operation, it is important to properly identify Cla-Val products already in service by including all nameplate data with your inquiry. Pertinent product data includes valve function, size, material, pressure rating, end details, type of pilot controls used and control adjustment ranges. INLET EINTRITT ENTREE ENTRADA SIZE & CAT NO. STOCK NO. CODE MFD.
SPECIFY WHEN ORDERING HOW TO ORDER • Model Number • Globe or Angle Pattern • Adjustment Range (As Applicable) Because of the vast number of possible configurations and combinations available, many valves and controls are not shown in published product and price lists.
INSTALLATION / OPERATION / MAINTENANCE MODEL REPAIR KITS Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.
Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves For: Powertrol and Powercheck Main Valves—125/150 Pressure Class Only Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.
