OPERATING & MAINTENANCE INSTRUCTIONS MIG 190T TURBO MIG 220T TURBO MIG 260T TURBO 7/97
SPARE PARTS LIST Model: MIG 260T Turbo (SEE DIAGRAM ON PAGE 22) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 24 25 26 27 28 29 29A 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Description Part No. 6010390 Part No. 2 oval shaped handles Printed circuit board Gas solenoid valve Rectifier Rectifier thermostat Complete fan 2 Cable clamps for hole D.
MIG 260T TURBO Part No. 6010390 Thank you for purchasing this CLARKE Mig Welder. Before attempting to operate the machine, please read this instruction manual and follow all directions carefully. This is for your own safety, and that of others around you, and so that it will provide you with long and troublefree service. GUARANTEE This CLARKE product is guaranteed against faults in manufacture for 12 months from the purchase date. Please keep your receipt which will be required as proof of purchase.
SAFETY - GENERAL SPARE PARTS LIST Special care is taken during all stages of manufacture to ensure that your CLARKE Mig Welder arrives with you in good condition. Before using the machine it is in your own interest to read this manual thoroughly, paying particular attention to the following rules, and the EMC regulations: 1. 2. 3. 4. 5. 6. 7. 8. 9. Do not open or remove side panels from the machine unless the mains plug is disconnected. Do not use the machine with any of the panels open or removed.
MIG 220T TURBO Part No. 6010370 c) d) e) f) g) computer and other control equipment; safety critical equipment, e.g. guarding of industrial equipment; pacemakers and hearing aids etc; equipment used for calibration or measurement; other equipment in the environment. The user shall ensure that other equipment being used in the environment is compatible.
2.6 Screening and shielding SPARE PARTS LIST Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems of interference. Screening of the entire welding installation may be considered for special applications. SAFETY PRECAUTIONS WARNING: As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury.
SPARE PARTS LIST Model: MIG 190T Turbo (SEE DIAGRAM ON PAGE 17) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Description Part No. 6010350 Part No. 2 oval shaped handles Printed circuit board Gas solenoid valve Rectifier Rectifier thermostat Complete fan 2 Cable clamps for hole D.
filter plates must be replaced IMMEDIATELY. Replace clear cover plate when broken, pitted, or spattered. WE SUGGEST to wear flash goggles with side shields under the helmet, to give some protection to the eyes should the helmet not be lowered over the face before an arc is struck. Looking at an arc momentarily with unprotected eyes (particularly a high intensity gas-shielded arc) can cause a retinal burn that may leave a permanent dark area in the field of vision.
b) Electrode holders - Fully insulated electrode holders should be used. Do NOT use holders with protruding screws or with any form of damage. c) Connectors - Fully insulated lock-type connectors should be used to join welding cable lengths. d) Cables - Frequently inspect cables for wear, cracks and damage. IMMEDIATELY REPLACE those with excessively worn or damaged insulation to avoid possibly lethal shock from bared cable.
SAFETY EQUIPMENT TROUBLESHOOTING A comprehensive range of CLARKE safety equipment for use when welding is available from your local CLARKE dealer. WELDER SPECIFICATIONS Your CLARKE Mig Welder has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you still encounter problems, the following points should help identify and resolve them. If you have any problems which cannot be resolved here, please contact your local Clarke dealer.
TUNING THE WELDER The tuning of a Mig welding machine requires some practice, due to the fact that, (contrary to the arc welding procedure) two parameters must be accommodated to achieve the perfect weld. These are: Wire feed speed and Welding current. It is important to arrive at the correct combination to suit the type and thickness of material to be welded. The wire speed is directly dependent upon the current.
5. Turn the power on, open the cylinder valve, then set the gas flow to approx. 8 l/min on the regulator. Operate the torch trigger to ensure that the gas is flowing through the torch. machine and press the trigger. The wire will feed through the hose and when it appears at the torch end release the trigger, switch off the machine and replace the contact tip and the torch shroud. NOTE: If you experience difficulties in obtaining gas supplies, contact your local CLARKE dealer.
