SERIAL No....................
When disposing of this product, do not dispose of with general waste. It must be disposed of according to law at a recognised disposal facility.
INTRODUCTION Thank you for purchasing your CLARKE - CDP 101B, 13mm bench mounted Drill Press. Before attempting to operate the machine, please read this instruction manual thoroughly, and follow all directions carefully. By doing so you will ensure the safety of both yourself and others around you, and at the same time, you should look forward to long and trouble free service from your Clarke Drill Press.
GENERAL SAFETY PRECAUTIONS WARNING As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result. 1. KNOW YOUR MACHINE. Read the manual carefully. Learn the machines applications and limitations, as well as the specific potential hazards peculiar to it. 2.
19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is tipped over. Do not store materials above or near the machine such that it is necessary to stand on the machine to get to them. 20. NEVER operate a machine when under the influence of alcohol, drugs or medication. 21. ALWAYS ENSURE THAT ADEQUATE LIGHTING is available. A minimum intensity of 300 lux should be provided. Ensure that lighting is placed so that you will not be working in your own shadow.
ELECTRICAL CONNECTIONS Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
PREPARATION On receipt, carefully unpack the components, ensuring that no damage was suffered in transit, and that all parts are accounted for. The following loose items are to be found in the packing case. A. B. C. D. Table assy. Column assy. This manual Box of loose parts E. F. G. H. Base. Head assy. 1 X bag of loose parts. Chuck Guard assy. Check the parts against the above list and refer to the following diagrams.
Remove all traces of preservative from the components with paraffin or a good quality solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax paste or light oil, to the table, column and base, to prevent rust. Take the necessary precautions when lifting components, considering their weight. Assistance may be required.
ASSEMBLY CAUTION! IT IS ADVISED THAT ASSISTANCE BE USED WHEN ASSEMBLING THIS MACHINE. A. Column to the Base. Fig. 1 Bolt the column assembly to the base with the three M8 screws provided. NOTE: Ideally, the base with column attached, should be firmly bolted to a workbench, prior to the assembly of other components. B. Table to Column. 1. Thread the Table Support Locking Handle into the Table Support from the left hand side, and leave it loose at this stage. 2.
D. Chuck Guard Assembly Slide the Chuck Guard over the Quill Shaft and nip up the pinch bolt, temporarily, with the pinch bolt facing the front (see fig.4). Ensure the Quill Shaft/Spindle is at the top of its travel. NOTE: This operation should be carried out before the chuck is installed. E. Installing the Chuck. Fig. 4 1. Slide the work table up the column to within 6" of the spindle. 2. Open the jaws of the chuck to their maximum, using the chuck key supplied. 3.
H. Assembling the Depth Stop Assy. Slide the end of the threaded rod through the bracket on the side of the head and through the hole in the Guard Collar. (It may be necessary to turn the collar slightly to line up the hole). Secure with the nut provided, from beneath, thereby locking the Depth Stop to the Guard Collar and hence the Spindle. (Therefore, as the Spindle is moved downwards, the depth Stop will move by the same amount). The pointer may be zeroed by sliding it up or down on its mounting.
2. Spindle Depth Stop (All references are to Fig. 7) On the left side of the drill head, is the Spindle Feed (or Depth Feed) adjuster assembly, which allows the depth of hole to be set. For setting a particular depth, proceed as follows: 1. Lower the Chuck - with the power OFF, until the drill bit contacts the surface of the workpiece, and hold in that position. 2. Spin down the adjuster nut (B), so that the gap between its’ underside, and face E, is the depth of the hole required.
OPERATION. 1. Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the jaws do not touch the flutes of the drill. Before tightening the chuck ensure that the drill is centred within the jaws. 2. Ensure the table height and position is set, so that drill travel is sufficient for the job in hand. 3. Ensure the work is securely clamped or held in a drill vice, bolted to the table. Never hold it with bare hands.
MAINTENANCE For maximum performance, it is essential that the Drill Press is properly maintained. Always inspect before use. Any damage should be repaired, and faults rectified. If the mains lead is worn or cut, or damaged in any way, it should be replaced immediately. Please refer to the trouble shooting chart on page 15 . If you are unable to rectify any faults, please contact your local dealer or Clarke International Service Division on 020 8556 4443 for assistance. Monthly (When in constant use) 1.
TROUBLE SHOOTING PROBABLE CAUSE PROBLEM REMEDY Noisy operation A) Incorrect belt tension B) Dry spindle (under load) C) Loose pulley D) Loose belt E) Worn bearing A) Adjust tension B) Remove spindle/quill assembly and lubricate C) Tighten pulley D) Adjust belt tension E) Replace bearing Excessive drill wobble A) Tighten by pressing chuck down on to a block of wood against table.
PULLEY ASSEMBLY Item Description Part No Item Description Part No. 1 Rubber Bushing DD20105012 11 Spindle Pulley 2 Knob DD16105008 12 Hex Socket Set Screw DDGB80-85 3 Pan Head Screw 3040656 13 Cable Clamp 4 ‘V’ Belt K26 DD13105007 14 Pan Head Screw M5 3040410 5 Pulley Cover w/labels DD13105000 15 Foam Washer DD0805009 6 Washer Hd.
HEAD ASSEMBLY Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Head w/Roll Pin & trim Locknut M8 Washer Hex. Screw M8 Motor Pulley Screw hex. Skt M6 Motor Stop Motor Spring - (Motor Stop) Belt Tension Lock Screw Hex. Skt Screw M8 Knob Rod Pinion Shaft Hex. Nut M8 Flt Set Screw M8 Ext. Lockwasher 5mm Part No. Item Description DD13102001 3040601 DDGB97.
QUILL ASSY. Item Description 1 2 3 4 5 6 7 8 9 10 Quill Gasket Ball Bearing Quill Shaft Pan Hd. Screw M5 Guard Collar Retaining Ring Spindle ShaftJT33 Chuck JT33 Chuck Key Hex. Nut M6 Part No BASE & TABLE Item Description 11 12 13 14 15 16 17 18 19 20 DD13303003 BRG60201 DD13103002 3040411 DD13103004 DDGB8941-86 DD13103001B DDJ2163 DD13303010 3040600 11 18 PartNo Hex. Nut M5 3040608 Stop Rod DD13103005 Table Support w/scale DD13101004 Table Spt.
SPECIFICATIONS Motor ........................................................................ 230VAC, 50Hz, 1 Phase Power Rating ............................................. 245Watts Current Rating ........................................... 1.03Amps Speed ......................................................... 1400RPM Fuse Rating ............................................................... 13Amps No. of Speeds .......................................................... 5 Chuck Capacity ...............
