SERIAL No....................
When disposing of this product, do not dispose of with general waste. It must be disposed of according to law at a recognised disposal facility.
INTRODUCTION Thank you for purchasing your CLARKE - CDP 151B, 13mm bench mounted Drill Press. Before attempting to operate the machine, please read this instruction manual thoroughly, and follow all directions carefully. By doing so you will ensure the safety of both yourself and others around you, and at the same time, you should look forward to long and trouble free service from your Clarke Drill Press.
GENERAL SAFETY PRECAUTIONS WARNING As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result. 1. KNOW YOUR MACHINE. Read the manual carefully. Learn the machines applications and limitations, as well as the specific potential hazards peculiar to it. 2.
19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is tipped over. Do not store materials above or near the machine such that it is necessary to stand on the machine to get to them. 20. NEVER operate a machine when under the influence of alcohol, drugs or medication. 21. ALWAYS ENSURE THAT ADEQUATE LIGHTING is available. A minimum intensity of 300 lux should be provided. Ensure that lighting is placed so that you will not be working in your own shadow.
ELECTRICAL CONNECTIONS Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
PREPARATION On receipt, carefully unpack the components, ensuring that no damage was suffered in transit, and that all parts are accounted for. The following loose items are to be found in the packing case. A. B. C. D. Table Assy. Column Assy. This Manual Box of loose parts E. F. G. H. Base. Head Assy. 1 X Bag of loose parts. Chuck Guard Assy. Check the parts against the above list and refer to the following diagrams.
Remove all traces of preservative from the components with paraffin or a good quality solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax paste or light oil, to the table, column and base, to prevent rust. Take the necessary precautions when lifting components, considering their weight. Assistance will be required.
ASSEMBLY CAUTION! IT IS ADVISED THAT ASSISTANCE BE USED WHEN ASSEMBLING THIS MACHINE. A. Column to the Base. Fig. 1 Bolt the column assembly to the base with the four M8 x 20mm hex. screws provided. NOTE: Ideally, the base with column attached, should be firmly bolted to the workbench, prior to the assembly of other components. B. Table to Column. 1. Thread the Table Support Locking Handle into the Table Support from the left hand side, and leave it loose at this stage. 2.
D. Chuck Guard Assembly Slide the Chuck Guard over the Quill Shaft and nip up the pinch bolt, temporarily, with the pinch bolt facing the front (see fig.4). Ensure the Quill Shaft/Spindle is at the top of its travel. NOTE: This operation should be carried out before the chuck is installed. E. Installing the Chuck. Fig. 4 1. Slide the work table up the column to within 6" of the spindle. 2. Open the jaws of the chuck to their maximum, using the chuck key supplied. 3.
SETTINGS and ADJUSTMENTS 1. Table. Fig. 7 The table may be raised, lowered or swivelled about the column, by slackening off the table support locking handle, (Fig. 7), adjusting accordingly, and re-tightening the handle. Fig. 8 Table Support Locking Handle It may also be tilted by loosening the screw, which secures the table to its’ mount, beneath the table, tilting to the required position, and re-tightening the screw.
3. Changing Drill (Spindle) Speed. Fig. 11 Before changing the speeds, ensure the machine is switched OFF and disconnected from the mains supply. 1. Slacken off the Belt Tension Locking Screw (see fig.5), to relieve any tension on the drive belt. 2. Open the pulley cover. 3. Consult the chart inside the pulley cover and position the belt on the pulley’s according to the spindle speed required. 4.
OPERATION. 1. Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the jaws do not touch the flutes of the drill. Before tightening the chuck, ensure that the drill is centred within the jaws. 2. Ensure the table height and position is set so that drill travel is sufficient for the job in hand. 3. Ensure the work is securely clamped or held in a drill vice, bolted to the table. Never hold it with bare hands.
MAINTENANCE For maximum performance, it is essential that the Drill Press is properly maintained. Always inspect before use. Any damage should be repaired, and faults rectified. If the mains lead is worn or cut, or damaged in any way, it should be replaced immediately. Please refer to the trouble shooting chart on page 13 . If you are unable to rectify any faults, please contact your local dealer or Clarke International Service Division on 020 8556 4443 for assistance. Monthly (When in constant use) 1.
TROUBLE SHOOTING PROBABLE CAUSE PROBLEM REMEDY Noisy operation A) Incorrect belt tension B) Dry spindle (under load) C) Loose pulley D) Loose belt E) Worn bearing A) Adjust tension B) Remove spindle/quill assembly and lubricate C) Tighten pulley D) Adjust belt tension E) Replace bearing Excessive drill wobble A) Tighten by pressing chuck down on to a block of wood against table.
PULLEY ASSEMBLY Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Knob Pan Head Screw M5 Motor Pulley Hex Skt Screw M6 Pulley Cover Bearing 80201 Spindle Shaft JT33 Chuck JT33 Chuck Key Quill Tube Bearing 60201 Quill Gasket Circlip Screw M6 Part No Item Description 15 16 17 18 19 20 21 22 23 24 25 26 27 28 DD16105008 3040656 DD13205005 3040487 DD13205000 BRG80201 DD13203001A DDJ2613 DD13303010 DD13203002A BRG60201 DD13303006 DDGB8941-88 3040650 16 Rubber Bushing Retaining Ring Bearing 60203 Spacer Pul
BASE ASSEMBLY Item Description Part No 1 Column DD13201002 2 Hex.
HEAD ASSEMBLY Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Head w/Pointer and Trim Motor Assembly Hex. Nut M8 Washer Motor cable Hex. Nut M10 Lockwassher Motor Bracket Hex. Screw M8 Motor Brkt Support Roll Pin Belt Tension Lock.
SPECIFICATIONS Motor ........................................................................ 230VAC, 50Hz, 1 Phase Power Rating ............................................. 300Watts Current Rating ........................................... 1.3Amps Speed ......................................................... 1400RPM Fuse Rating ............................................................... 13Amps No. of Speeds .......................................................... 5 Chuck Capacity ................
