CHAMP 265 AIR COMPRESSOR OPERATION & MAINTENANCE INSTRUCTIONS © 1207
Specifications Electrical Supply: Part No: 2225205 ....................................... 230 V, 1 Phase 50Hz Part No: 2225210 ....................................... 110V (50Hz) Max. Operating Pressure ...................................... 10 bar / 145 psi Motor Rating .......................................................... 2 HP Air Displacement ................................................... 8 cuft/min Air Receiver ........................................................... 3 litre Net Weight ...
Parts List IMPORTANT: When ordering spare parts, please specify 230V or 110V version NO. DESCRIPTION PART NO. NO. DESCRIPTION BEARING PART NO.
Safety Precautions Parts Diagram WARNING! As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result.
Safety Precautions Trouble Shooting With considerate use, your Clarke CHAMP Air Compressor should provide you with long and trouble free service. Routine checks should be made on both the electrical supply as well as on all the compressed air lines and connections. If any fault appears, the reason for which is not immediately obvious, we recommend that you contact your local Clarke dealer. Fault Cause Bad connections. The compressor stopped and does not start.
Safety Precautions Routine Maintenance STORE THE AIR COMPRESSOR PROPERLY: When not in use the air compressor should be stored in a secure, dry place out of the reach of children. Always lock up the storage area. PROTECT YOUR HEARING: Ear protection should be worn when operating this compressor. MAINTAIN THE AIR COMPRESSOR WITH CARE: If the air compressor is damaged in any way, have it repaired by a qualified service engineer. Every six months • Make sure that all bolts are securely tightened.
Safety Precautions Routine Maintenance IMPORTANT: Before carrying out any maintenance work, always disconnect the compressor from the mains supply, drain the air receiver and, if necessary, allow the machine to cool down before starting work. After the first 5 hours of running the compressor, check the cylinder head bolts and motor housing screws and if any have worked loose retighten to 8.8Nm max. (6.5lbf ft). KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE: Check the screws and covers periodically.
Safety Precautions Operating Instructions Draining the reservoir NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF AT THE MAINS SUPPLY: Always use the On/Off switch on the compressor. NEVER OPERATE WITHOUT ALL GUARDS IN PLACE: Never operate without all guards or safety features in place and in proper working order. NEVER OPERATE IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES: The air compressor produces sparks during operation.
Operating Instructions Warning Symbols Switching the air compressor OFF READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE POSITIONING, OPERATING OR ADJUSTING THE COMPRESSOR. To switch the air compressor off, 1. Close the outlet tap and press down on the on/off button (red button). 2. Switch off the mains supply and remove the plug. • You should never leave the compressor air tank unattended while under pressure. Risk of electric shock.
Electrical Connections Operating Instructions 110V Model Switching the air compressor ON Connect the mains lead to a suitable 110V (50Hz) electrical supply through anapproved plug to BS4343, or a suitably fused isolator switch. If using a portable 110V transformer, make sure it has a rated capacity sufficientto take the load of the air compressor (see specifications on page 20).0 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
Preparing for Use Parts Identification Before connecting your compressor to the mains supply, check the following:• The mains voltage is 230V. • The ON/OFF switch is in the OFF (lower) position. • The pressure regulator should be set at its lowest setting, i.e. turned fully anticlockwise. • If the compressor has not been used for 24 hours or so, open the drain valve to drain any condensate which may have accumulated. When clear, close the drain valve, finger tight.
Assembly Assembly WARNING! Moving the air compressor Before assembling and using the air compressor, make sure that you have read and understood all of the safety instructions. Before moving the compressor, switch off and disconnect it from the mains power supply. • Always use the trolley handle. Installation • Do not lift by (or put strain on) fittings, valves or hoses. Take care when lifting the compressor from the packaging.
