24V DC - 1/2” SQUARE DRIVE IMPACT WRENCH KIT Model No: CIR24B Part No 4500622 OPERATING & MAINTENANCE INSTRUCTIONS GC01/12
INTRODUCTION Thank you for purchasing this CLARKE Impact Wrench. Before attempting to operate the machine, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
COMPONENT INVENTORY The CIR24B is a heavy-duty, cordless impact wrench which is rechargeable using the mains power adaptor. Upon receipt, check the components against the following list. Any damage or deficiency should be reported to your CLARKE dealer immediately.
SAFETY PRECAUTIONS WORK ENVIRONMENT 1. Keep the work area clean and tidy. 2. Dress appropriately - do not wear loose clothing or jewellery. Tie long hair out of the way. 3. Keep children and visitors away - do not let children handle the wrench. 4. DO NOT use in damp or wet conditions. Keep the work area well lit. Do not use where a risk of fire or explosion is present. 5. Although the impact wrench may be used outdoors, DO NOT leave it exposed to the elements.
12. ALWAYS check for any damage or any condition that could affect its operation. Any damaged part should be properly repaired. 13. NEVER force or misuse the machine. It will do a better and safer job at the rate for which it was designed. 14. NEVER use this product if it is defective / operating abnormally. 15. NEVER carry the machine with your finger on the trigger. 16. NEVER abuse the mains cable of the battery charger. Never yank the cable to disconnect it from the socket.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Do not connect it to any other power source. This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted.
BATTERY CHARGING 1. The new battery pack will require charging before use. 2. Squeeze the battery release buttons on either side of the battery pack and pull gently down to disengage the battery pack from the wrench. 3. Insert the battery pack into the charger, as shown, noting it will only fit one way. 4. Plug the charger into a 230v (mains) power supply and switch ON. • The green light illuminates to show the unit is connected to the mains supply.
OPERATION CAUTION: ALWAYS BE SURE THAT THE TOOL IS SWITCHED OFF BEFORE ATTACHING OR REMOVING A SOCKET. ALWAYS TAKE CARE TO USE THE CORRECT SIZE SOCKET FOR BOLTS AND NUTS. AN INCORRECT SOCKET WILL CAUSE DAMAGE TO THE BOLT OR NUT. 1. Align the chosen socket and simply push it onto the anvil. Use only ½” square drive impact sockets supplied or as listed on page 10. 2. Squeeze the trigger to start the wrench. Release the trigger to stop. 3.
TIGHTENING A NUT 1 Start the nut by hand, ensuring it is not cross threaded, then with the appropriate socket installed on the wrench, place it on the nut. 2. With the FORWARD/NEUTRAL/REVERSE switch-bar in the clockwise (FORWARD) running position, and holding the wrench firmly in BOTH HANDS, pull the trigger. 3. Run each nut up in turn until it is ‘nipped’ up only - do not tighten.
• Avoid using solvents when cleaning plastic parts, most plastics are susceptible to damage from the various types of commercial solvents. Keep the unit clean by wiping with a dry cloth. DO NOT use solvents as a cleaning agent. Your Clarke Impact Wrench has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local Clarke dealer.
PARTS DIAGRAM No Description Part No No Description Part No 1 Gear Casing HTCIR2401 15 Gearbox HTCIR2415 2 Hermetic Ring HTCIR2402 16 Connecting Clip HTCIR2416 3 Drive Shaft Bush HTCIR2403 17 DC Motor HTCIR2417 4 HTCIR2404 18 Fwd/rev Control Bar HTCIR2418 Washer 5 Square Drive Shaft HTCIR2405 19 Battery Pack HTCIR2419 6 Housing (R/H) HTCIR2406 20 Trigger Switch HTCIR2420 7 Clutch HTCIR2407 21 Housing (L/H) HTCIR2421 8 Washer HTCIR2408 22 Washer HTCIR2422 9 HTCIR2409