850W RECIPROCATING SAW Model No.
INTRODUCTION Thank you for purchasing this CLARKE Reciprocating Saw. Before attempting to use the machine, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
TABLE OF CONTENTS INTRODUCTION .................................................................................. 2 GUARANTEE ........................................................................................ 2 ENVIRONMENTAL PROTECTION ......................................................... 2 TABLE OF CONTENTS .......................................................................... 3 GENERAL SAFETY RULES .....................................................................
GENERAL SAFETY RULES WORK AREA 1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite dust or fumes. 3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY 1. Power tools must match the power outlet. Never modify the plug in any way.
. Dress properly. Do not wear loose clothing or jewellery which may get caught in moving parts. Wear protective hair covering to contain long hair. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc. 6. Avoid accidental starting of the machine. Ensure the switch is in the off position and the locking button disengaged before plugging the machine in to the power supply.
RECIPROCATING SAW SAFETY INSTRUCTIONS 1. Only use the saw as described in these instructions. CHANGING BLADES 2. Unplug the saw before changing blades, and take care to prevent entrapment of the fingers between the blade and the shoe. Ensure the blade is secure before use. 3. Use the appropriate saw blade for the material being cut. Different blades are available from your Clarke dealer. 4. Only use saw blades in perfect working condition. Discard and replace any cracked or bent saw blades. WHEN SAWING 5.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Do not connect it to any other power source. This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted.
OVERVIEW The CLARKE CON850 is a variable-speed reciprocating saw fitted with a lockon button for continuous operation. The saw is equipped with a quick-release blade retention system for convenient replacement of saw blades. When unpacking, check for damage or shortages etc. Any found should be reported to your CLARKE dealer where the appliance was originally purchased.
BEFORE USE CAUTION: USE ONLY RECIPROCATING SAW BLADES WITH THE CORRECT FITTING AS SHOWN IN FIG 1. ALWAYS ENSURE THE SAW IS DISCONNECTED FROM THE POWER SUPPLY BEFORE INSTALLING/REMOVING THE BLADE. INSTALLING/CHANGING BLADES Fig 1 1. Hold the reciprocating saw as shown in fig 2. 2. Twist the blade holder and insert or remove the blade while keeping the bladeholder open. • Never use cracked, blunt or otherwise damaged blades. 3. Release the blade holder when the blade is in position.
OPERATION IMPORTANT: DO NOT plug in to the mains, unless you have ensured the saw is switched OFF. To do this, squeeze the trigger fully, then release it. PRIOR TO CUTTING 1. Ensure that the workpiece is securely held in place and that the cut line is clearly marked. 2. Ensure the blade is not striking on anything below the workpiece and that the power cable is well away from the moving blade before starting the saw. • Let the blade work naturally.
4. Take extra care when cutting curves - move slowly to avoid stress on the blade. 5. Avoid putting unnecessary pressure on the blade and avoid applying lateral pressure. Let the blade work naturally. 6. Never try to start the tool if the blade becomes jammed in the workpiece. 7. If the blade becomes blunt in one section of its cutting edge, reposition the shoe to utilise a sharper, unused portion of the blade.
FAULT FINDING Problem Tool will not operate. Possible Cause Remedy No power supply. Check supply and rectify. Switch is faulty. Consult your Clarke dealer. Fuse blown. Check and replace. Motor is faulty. Consult your Clarke dealer. Unduly heavy use. Reduce the force applied to the tool. Let the tool do the work. Air vents have become blocked. Clean out the air vents using compressed air or clean with a dry cloth. Low supply voltage. Ensure supply voltage is correct.
GENERAL MAINTENANCE 1. Check the power cable to ensure it is sound and free from cracks, bare wires etc. Avoid using solvents when cleaning plastic parts, most plastics are susceptible to damage from the various types of commercial solvents. 2. Ensure all nuts, bolts and screws remain tight at all times. • All bearings etc, in this power tool are lubricated with a sufficient amount of high grade lubricant for the tools lifetime under normal operating conditions, therefore no further lubrication is required.
PARTS DIAGRAM 14 Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.
PARTS LIST No Part No Description No Part No Description 1 HTCON85001 Screw 25 HTCON85025 Gear Housing 2 HTCON85002 Gearbox Cover 26 HTCON85026 Spring 3 HTCON85003 Alignment Plate 27 HTCON85027 Left Button 4 HTCON85004 Steel Ball 28 HTCON85028 Pin 5 HTCON85005 Reciprocating Shaft 29 HTCON85029 Right Button 6 HTCON85006 Ball Bearing 30 HTCON85030 Retaining Plate 7 HTCON85007 Sealing Ring 31 HTCON85031 Screw M5 x 10 8 HTCON85008 Washer 32 HTCON85032 Plastic Protector
PARTS LIST No Part No Description No Part No Description 49 HTCON85049 Brush 57 HTCON85057 Power Cable & Plug 50 HTCON85050 Brush Holder 58 HTCON85058 Speed Controller 51 HTCON85051 Screw 59 HTCON85059 Trigger 52 HTCON85052 Inductor 60 HTCON85060 Capacitor 0.22 mF 53 HTCON85053 Handle (LH) 61 HTCON85061 Handle (RH) 54 HTCON85054 Cable Clamp 62 HTCON85062 Screw st 4.
VIBRATION EMISSIONS HAND-ARM VIBRATION Employers are advised to refer to the HSE publication “Guide for Employers”. All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator via the handle, or hand used to steady the tool. Vibration from about 2 to 1500 hertz is potentially damaging and is most hazardous in the range from about 5 to 20 hertz.
You will note that a third value is given in the specification - the highest measured reading in a single plane. This is the maximum level of vibration measured during testing in one of the axes, and this should also be taken into account when making a risk assessment. ‘a’ values in excess of 2.5 m/s2 are considered hazardous when used for prolonged periods. A tool with a vibration value of 2.8 m/s2 may be used for up to 8 hours (cumulative) per day, whereas a tool with a value of 11.
DECLARATION OF CONFORMITY 19 Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.