850W (110V) RECIPROCATING SAW MODEL NO: CON850BSITE PART NO: 6459020 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL 0122
INTRODUCTION Thank you for purchasing this CLARKE 850W 110V Reciprocating Saw. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. Connecting it to any other power source may cause damage. If the plug has to be changed due to damage, a replacement should be fitted, following the wiring instructions shown below.
GENERAL SAFETY RULES WORK AREA 1. ALWAYS keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. DO NOT operate power tools in explosive atmospheres such as in the presence of flammable liquids, gasses or heavy dust. Power tools create sparks which may ignite dust or fumes. 3. ALWAYS keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY 1. Power tools must match the power outlet.
. Dress appropriately. DO NOT wear loose clothing or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc. 6. AVOID accidental starting of the machine. Ensure the switch is in the off position and the locking button disengaged before plugging the machine in to the power supply.
RECIPROCATING SAW SAFETY INSTRUCTIONS WARNING: ONLY USE THE SAW AS DESCRIBED IN THESE INSTRUCTIONS. HAND VIBRATION All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator via the handles. Operators who are regularly exposed to vibration may suffer from Hand Arm Vibration Syndrome (HAVS), which includes ‘dead hand’, ‘dead finger’, and ‘white finger’. These are painful conditions and are widespread in industries where vibrating tools are used.
8. Cutting sheet materials. DO NOT cut workpiece less than at least twice the pitch of the saw blade. i.e. at least two teeth must be in contact with the workpiece at all times. 9. Beware of foreign objects. When cutting pre-used wood, ensure all nails have been removed beforehand. Nails will damage the wood saw blade. 10. Cooling agents. When cutting metals, ALWAYS use a cooling agent i.e. cutting/soluble oil. 11. DO NOT attempt to saw very small objects including those which cannot be properly secured.
OVERVIEW The CLARKE CON850 is a variable-speed reciprocating saw fitted with a lockon button for continuous operation. The saw is equipped with a quick-release blade retention system for convenient replacement of saw blades. When unpacking, check for damage or shortages etc. Any found should be reported to your CLARKE dealer where the appliance was originally purchased.
BEFORE USE CAUTION: USE ONLY RECIPROCATING SAW BLADES WITH THE CORRECT FITTING AS SHOWN BELOW. ALWAYS ENSURE THE SAW IS DISCONNECTED FROM THE POWER SUPPLY BEFORE INSTALLING/REMOVING THE BLADE. INSTALLING/CHANGING BLADES 1. Twist the quick release chuck a 1/4 turn anti-clockwise and hold open. 2. Insert or remove the blade while keeping the chuck open. • Never use cracked, blunt or otherwise damaged blades. 3.
ADJUSTING THE GUIDE SHOE WARNING: ALWAYS ENSURE THE SAW IS DISCONNECTED FROM THE POWER SUPPLY BEFORE MAKING ADJUSTMENTS. 1. To adjust the shoe, unlock by releasing the locking lever on the side of the saw. Adjust the shoe to the desired position and then push the locking lever back into position. • Note that the shoe can slide fully in and out of the saw body. 2. The head of the shoe will adapt to the surface of the workpiece you are working on with an inclination of up to 30o.
3. Slide handle locking switch forward to lock the handle into place. OPERATION IMPORTANT: DO NOT plug into a power supply unless you have ensured the saw is switched OFF. To do this, squeeze the trigger fully, then release it. NOTE: The LED work light will be illuminated once the tool is plugged into the power supply. There is no standalone on/off switch for the light. PRIOR TO CUTTING 1. Ensure that the workpiece is securely held in place and that the cut line is clearly marked. 2.
STARTING & STOPPING 1. To start the saw, squeeze the trigger. 2. Maintain the saw at a constant speed by pressing in the lock button. • You can then release your finger pressure on the trigger. 3. To stop the saw if the lock button is used, squeeze the trigger fully in, then release it and the motor will stop. Always switch off before unplugging. USING THE SAW 1. Place the shoe fully against the work-piece and squeeze the trigger to run the saw before letting the blade touch the cut line on the work piece.
CUTTING DIFFERENT MATERIALS Adjust the speed controller wheel to suit the material being cut using the following suggested settings as a starting point. However, the optimum speed will be determined with practice.
MAINTENANCE CLEANING 1. To ensure constant air circulation and after use, clean all dust and wood chippings from the reciprocating saw. • Clean all of the ventilation slots on the motor housing. • If possible, use compressed air to clean the machine (Always wear eye protection when using compressed air). 2. The blade holder should be kept clean and occasionally be lightly oiled. 3. Keep the handle clean and free from oil and grease. 4. Resin and glue on the blade causes poor cutting results.
FAULT FINDING Problem Possible Cause Remedy Tool will not operate. No power supply. Check power supply. Switch is faulty. Consult your CLARKE dealer Fuse blown. Check and replace Motor is faulty Consult your CLARKE dealer Motor becomes hot. Unduly heavy use Reduce the force applied to the tool. Let the tool do the work. Air vents have become blocked. Clean out the air vents using compressed air or clean with a dry cloth Low supply voltage. Ensure supply voltage is correct.
PARTS DIAGRAM 16 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
PARTS LIST PART DESCRIPTION NO PART NO DESCRIPTION 1 Guide Shoe Assembly 31 Stator 2 Chuck Assembly 32 Screw ST4 x 53 3 Screw ST4 x 20 33 Lamp Lense 4 Split Washer 34 LED Lamp PCB 5 Baffle 35 Left Body Casing 6 Split Washer 36 Positioning Sleeve 7 Screw 37 Screw M4 x 6 8 Washer 38 Right Body Casing 9 Lower Slide 39 Guide Shoe Locking Lever 10 Upper Slide 40 Screw ST4 x 16 11 Plate 41 Stator Housing 12 Central Supporter 42 Brush Holder 13 Bearing 608 43 P
SPECIFICATIONS MODEL CON850BSITE Weight 2.70 kg Dimensions (L x W x H) 475mm x 90mm x 150mm Voltage 110 V AC, 50Hz Fuse Rating N/A IP Rating IPX0 Class II Motor Power 850 Watts Speed Control Type Variable No-load Speed 0-2800 Strokes Per Min Max Cutting Capacity Wood: 105mm Mild Steel: 10mm Effective Blade Length Wood (HCS): 130m Metal (HSS): 80mm Sound Pressure Level (LpA) 90.39 dB(A) Sound Power Level (LWA) 104 dB(A) Sound Uncertainty Value (K) 3 dB(A) Max. Vibration 20.
DECLARATION OF CONFORMITY 19 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
