OIL FREE RIVETER MODEL NO: CPR2 PART NO: 3110285 OPERATING & MAINTENANCE INSTRUCTIONS GC0814
INTRODUCTION Thank you for purchasing this CLARKE Riveter. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. SPECIFICATION Model Numbers CPR2 Rivet Sizes 2.4 to 4.8 mm Min. Hose Size (ID) 8 mm (5/16”) Operating Pressure 90 psi (6.2 bar) Air Consumption 0.03 cu.
GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. Keep the work area clean and tidy. 2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way. 3. Keep children and visitors away - Do not let children handle the tool. 4. Do not operate the tool where there are flammable liquids or gases. USE OF POWER TOOLS 1.
• The tool will be left unattended. • Moving to another work area. • Passing the drill to another person. 14. Never use the tool if it is defective or operating abnormally. 15. The drill should be serviced at regular intervals by qualified service personnel. 16. Avoid damaging the tool, for example by applying excessive force of any kind. 17. ALWAYS maintain the tool with care. Keep it clean for the best and safest performance. 18. Quick change couplings should not be located at the tool.
THE COMPRESSED AIR SUPPLY AIR SUPPLY REQUIREMENTS WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY. • Use only clean, dry, regulated compressed air as a power source. • Air compressors used with the impact wrench must comply with the appropriate European Community Safety Directives. • A build-up of moisture or oil in the air compressor will accelerate wear and corrosion in the impact wrench.
• Never exceed the maximum operating pressure for the tool. It is recommended that air pressure to this tool does not exceed 90 psi at the tool when running. Higher pressures and unclean air will shorten the life of the tool due to faster wear and is a possible safety hazard. BEFORE USE WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR COMPRESSORS AND COMPRESSED AIR SUPPLY. NOTE: Ensure the air supply is turned off. 1.
Insert the rivet into the workpiece to be secured, pressing firmly depress the trigger. The riveter will ‘fire’, breaking off the mandril, allowing the riveter to be removed from the workpiece and re-loaded. Spent mandrills will be ejected from the rear of the riveter. To change the nosepiece, unscrew and remove the installed nosepiece, a slight spring resistance will be felt.
1. Unscrew and remove the head assy (item 2). 2. Using the wrench supplied, hold the jaw housing coupler (item 7), undo the locknut (item 8). 3. Place the 56mm gauge (on the edge of the wrench provided), alongside the jaw housing assembly (item 35 inset), and screw the jaw assy in or out, so that the lip of the gauge is in line with the end face of the jaw housing (item 3.) Secure in position with the locknut (item 8).
TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Tool runs at normal speed but slows down under any load. 1. Excessive pressure on 1. Reduce the force tip. applied 2. Motor parts worn. 2. Return to Clarke dealer for repair. 3. Worn or sticking 3. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant. to soak moving parts before using. Tool runs slowly. Air flows weakly from exhaust. 1. Motor parts jammed with gum/dirt. 2. Regulator in closed position. 3.
PARTS DIAGRAM 10 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
PARTS LIST No Description No Description 1A Nosepiece (3/16”) 20 O- Ring Seal (4) 1B Nosepiece (5/32”) 21 Valve Bushing 1C Nosepiece (1/8”) 22 Valve Screw 1D Nosepiece (3/32”) 23 Bottom cap 2 Head 24 Pin 3 Jaw Housing 25 Silencer 4 Jaw (2) 26 Snap Ring 5 Jaw Pusher 27 O-Ring 6 Spring 28 Damping Ring 7 Jaw HSG Coupler 29 Damping Ring 8 Nut 30 Bush 9 O-Ring Seal 31 Rear Piston 10 Housing 32 O-Ring Seal 11 Nut (2) 33 O-Ring 12 Front Piston 34 Housi