Order Parts Here: www.ivie-ent.com/parts Ph:(918)254-5161 Operator’s Manual Libro de Instrucciones Manuel d’utilisation READ THIS BOOK EN English (1 - 24) LEA ESTE MANUAL ES Español (.... - ....) LISEZ CE MANUEL FR Français (.... - ....) Form No.
ENGLISH TABLE OF CONTENTS INTRODUCTION ............................................................................................................................................. 2 MANUAL PURPOSE AND CONTENTS .......................................................................................................................................... 2 TARGET.........................................................................................................................................................
ENGLISH INTRODUCTION NOTE The numbers in brackets refer to the components shown in Machine Description chapter. MANUAL PURPOSE AND CONTENTS The purpose of this Manual is to provide the operator with all necessary information to use the machine properly in a safe and autonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and disposal.
ENGLISH UNPACKING/DELIVERY To unpack the machine carefully follow the instructions on the packing. Upon delivery carefully check that the machine and its packing have not been damaged during transportation. In case of visible damages, keep the packing and have it checked by the carrier that delivered it. Call the carrier immediately to fill in a damage claim.
ENGLISH WARNING! – Carefully read all the instructions before performing any maintenance/repair procedure. – Before using the battery charger, ensure that frequency and voltage values, indicated on the machine serial number plate, match the electrical mains voltage. – To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it is plugged in. Unplug the machine from the electrical mains when not in use and before servicing.
ENGLISH SYMBOLS SHOWN ON THE MACHINE WARNING! Carefully read all instructions before performing any procedure on the machine. WARNING! Do not wash the machine with direct or pressurized water jets.
ENGLISH MACHINE DESCRIPTION MACHINE STRUCTURE 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Steering wheel inclination control lever Steering wheel Drive pedal BOOST® deck BOOST® deck motor Side skirts Battery charger cable housing Battery charger cable Solution filter Recovery water drain hose Squeegee vacuum hose Squeegee Bumper wheels Squeegee support wheels Squeegee mounting handwheels Squeegee balance adjusting handwheel Front squeegee blade Rear squeegee blade 19. 20. 21. 22. 23.
ENGLISH CONTROL PANEL 31. Control panel 32. Emergency push-button 33. Horn 34. Scrub and vacuum activation button 35. Extra pressure button 36. Squeegee lifting/lowering and vacuum system on/off button 37. Battery charge indicator 37a. Charged battery warning light (green) 37b. Semi-discharged battery warning light (yellow) 37c. Discharged battery warning light (red) 38.
ENGLISH VIEW UNDER TANK COVERS 51. 52. 53. 54. 55. 56. 57. 58. Recovery tank cover Recovery tank cover gasket Recovery water vacuum duct Vacuum screen with automatic shut-off float Float Screen fasteners Solution inlet opening Solution tank cover/driver's seat 59. Cover support rod 60. Recovery tank 61. Solution tank S311219A VIEW UNDER TANK ASSEMBLY 71. 72. 73. 74. Tank assembly Batteries Battery case Battery connector 75. Battery caps 76. Battery connection diagrams 77.
ENGLISH ACCESSORIES/OPTIONS In addition to the standard components, the machine can be equipped with the following accessories/options, according to the machine specific use: – AGM batteries – Brushes of different materials – Flashing light – Hose filling – Silencer reverse alarm For further information concerning the above-mentioned optional accessories, contact an authorized Retailer.
ENGLISH WIRING DIAGRAM Key BAT BE BRK BZ1 C1 C2 C3 CH CS CSC EB1 EB2 EB3 EB3/2 EV1 F1 F2 F3 F4 K1 LD1 M1 M2 M3 M4 M5 24 V batteries Flashing light Electromagnetic brake Reverse gear warning buzzer/horn Battery connector Battery charger auxiliary connector Battery charger external vent auxiliary connector Battery charger BOOST® deck connector Deck sub-connector Function electronic board Drive system electronic board Electronic board (under control panel) Electronic board (under control panel) (optional) So
ENGLISH USE WARNING! On some points of the machine there are some adhesive plates indicating: – DANGER – WARNING – CAUTION – CONSULTATION While reading this Manual, the operator must pay particular attention to the symbols shown on the identification plates. Do not cover identification plates for any reason and immediately replace them if damaged.
ENGLISH BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL) According to the type of batteries (WET or GEL), set the machine and electronic board of the battery charger as follows: Machine setting 1. 2. 3. 4. 5. 6. Turn the ignition key (41) to “I” and in the very first seconds of machine operation pay attention to the following: • If the green warning light (37a) is flashing, the machine is set to GEL (compatible with AGM). • If the red warning light (37c) is flashing, the machine is set to WET.
ENGLISH BEFORE START-UP WARNING! At every machine start-up, check that, between the deck (4 or 5) and the machine or between the squeegee (12) and the machine, there is no foreign material which may prevent the deck and the squeegee from lifting. This check is necessary because, if the machine has been turned off without lifting the BOOST® deck and the squeegee, when turned on again, the deck and the squeegee lift automatically. Brush installation/removal 1. 2. 3. 4. 5. 6.
ENGLISH Squeegee installation 15. Install the squeegee (12) and fasten it with the handwheels (15), then connect the suction hose (11) to the squeegee. 16. With the handwheel (16), adjust the squeegee so that its rear blade (18) touches the floor along all its length and that the front blade (17) is slightly detached from the floor. Solution tank filling 17. Open the cover (58). 18. Fill the solution tank (61) with a solution suitable for the work to be performed.
ENGLISH MACHINE OPERATION (SCRUBBING/DRYING) 1. 2. Start the machine as shown in the previous paragraph. If necessary, adjust the solution flow sent to the brushes by pressing the switches (40). NOTE For correct scrubbing/drying of floors at the sides of the walls, Clarke suggests to go near the walls with the right side of the machine as shown in figure 2. A B Figure 2 P100160 Squeegee adjustment 3.
ENGLISH Battery discharge during operation 6. Until the green warning light (37a) stays on, the batteries allow the machine to work normally. When the green warning light (37a) turns off and first the yellow warning light (37b) and then the red warning light (37c) turn on, the batteries must be charged. • When the yellow warning light (37b) turns on, the machine residual autonomy will last for a few minutes (depending on battery type).
ENGLISH MACHINE LONG INACTIVITY 1. 2. 3. If the machine is not going to be used for more than 30 days, proceed as follows: Perform the procedures shown in After Using the Machine paragraph. Before disconnecting the battery red connector (74) perform the following procedures: • Open the covers (51 and 58) and check that the tanks (60 and 61) are empty, otherwise drain them through the drain hose (10) and the tap (24). • Close the covers (51 and 58). • Carefully lift the tank assembly (71).
ENGLISH SQUEEGEE CLEANING NOTE The squeegee must be clean and its blades must be in good conditions in order to get a good drying. CAUTION! It is advisable to use protective gloves when cleaning the squeegee because there may be sharp debris. 1. 2. 3. 4. 5. 6. 7. 8. Drive the machine on a level floor. Insert the ignition key (41) and turn it to “I”. Lower the squeegee (12) by pressing the switch (36). Turn the ignition key (41) to “0”. Disconnect the vacuum hose (11) from the squeegee.
ENGLISH BRUSH CLEANING CAUTION! It is advisable to use protective gloves when cleaning the brush because there may be cutting debris. 1. 2. 3. Remove the brush as shown in Use chapter. Clean and wash the brush with water and detergent. Check the brush for integrity and replace it if necessary. CLEANING OF TANK AND VACUUM SCREEN WITH FLOAT 1. 2. 3. 4. 5. 6. Drive the machine to the appointed disposal area. Turn the ignition key (41) to “0”. Open the covers (51 and 58).
ENGLISH SIDE SKIRT CHECK AND REPLACEMENT Check 1. 2. 3. 4. 5. Drive the machine on a level floor. Turn the ignition key (41) to “0”. On both sides of the machine, lift and remove the side skirt assembly (A) from the holders (B). Wash and clean the side skirts. Check that the side skirt lower edge (C): • Lays down on the same level, along all its length • Is integral and free from cuts and lacerations • Has the inner corner that is not worn Otherwise replace the skirt as shown below. Replacement 6. 7.
ENGLISH VACUUM SYSTEM MOTOR FILTER CLEANING 1. 2. 3. 4. 5. 6. 7. 8. 9. Drive the machine to the appointed disposal area and drain the water from the recovery tank (60) with the hose (10). Drain the solution from the tank (61) with the tap (24). Drive the machine on a level ground. Turn the ignition key (42) to “0”. Disconnect the vacuum hose (11) from the squeegee (12). Fully lift the tank assembly (71) with care. Remove the vacuum system motor filter (77) and clean it with water and compressed air.
ENGLISH BATTERY CHARGING NOTE Charge the batteries when the yellow (37b) or red warning light (37c) turns on, or when finishing cleaning. CAUTION! Keeping the batteries charged make them last longer. CAUTION! When the batteries are discharged, charge them as soon as possible, as that condition makes them last shorter. Check for battery charge at least once a week. WARNING! Battery charging produces highly explosive hydrogen gas. Charge the batteries in well-ventilated areas and away from naked flames.
ENGLISH FUSE CHECK/REPLACEMENT 1. 2. 3. 4. Turn the ignition key (41) to “0”. Remove the nuts (E, Fig. 7), then remove the cover (A). Check and, if necessary, replace the following fuses: B. Low power circuit protection fuse (F3): (5 A) C. Drive system electronic board protection fuse (F2): (60 A) D. Function electronic board protection fuse (F1): (100 A) Install the cover and tighten the nuts. Figure 7 S311214A SAFETY FUNCTIONS The machine is equipped with the following safety functions.
ENGLISH TROUBLESHOOTING TROUBLE POSSIBLE CAUSE ACTION The battery connector (74) is disconnected. Connect. The battery (72) are totally discharged. Charge. The machine does not move. The machine has been turned on with the ignition key (41) while pressing the pedal (3). Turn the machine off and then turn it on without pressing the drive pedal. When turning on the machine, the switch warning light (34) flashes and the BOOST® deck does not operate.
Parts List Form No. 9097861000 - 09/2008 [ ] = Not shown * = optional # = Modified item No. or New item No.
Order Parts Here: GENERAL VIEW www.ivie-ent.
GENERAL VIEW - 09/2008 Ref. 1 2 3# 4 5 6# 7# 8# 9# 10# 11# 12# 13 14# 15# 16 17 [18] [19] Part No.
TANKS ASSEMBLY Order Parts Here: www.ivie-ent.
TANKS ASSEMBLY - 09/2008 Ref. 1 2 3# 4# Part No. 909 6245 000 909 6401 000 Description FRESH WATER TANK HARDWARE WATER TANK KIT SEAT ASSEMBLY ((SEE PAGE 104) RECOVERY TANK (SEE PAGE 78) Qty 1 1 1 1 Order Parts Here: www.ivie-ent.
RECOVERY TANK Order Parts Here: www.ivie-ent.
RECOVERY TANK - 09/2008 Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17# 18 19 20 21 22 [23] Part No.
CHASSIS SYSTEM Order Parts Here: www.ivie-ent.
CHASSIS SYSTEM Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [25] Part No.
FRONT WHEEL ASSEMBLY Order Parts Here: www.ivie-ent.
FRONT WHEEL ASSEMBLY Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 [38] [39] Part No.
MOTOR DRIVE WHEEL Order Parts Here: www.ivie-ent.
MOTOR DRIVE WHEEL Ref. 1 2 3 4 5 6 7 8 9 Part No. 9096935000 9096966000 9096959000 9096967000 9096976000 9096968000 9096970000 9096969000 9096960000 Description TYRE WHEEL ELECTROMAGNETIC BRAKE BALL BEARING KIT ARMATURE BRAKE SHOE RING BRAKE COVER PLUG BRUSHES KIT Qty 1 1 1 1 1 1 1 1 1 Order Parts Here: www.ivie-ent.
STEERING SYSTEM - 09/2008 Order Parts Here: www.ivie-ent.
STEERING SYSTEM - 09/2008 Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22# 23 24 25 26 27# Part No. 33005691 33005842 145 4773 000 33005571 33005445 33005915 909 6074 000 146 1011 000 146 2445 000 146 2446 000 146 2449 000 146 2450 000 146 2457 000 146 2458 000 909 5011 000 909 6071 000 909 6072 000 909 6248 000 146 2448 000 145 9619 000 146 2447 000 9097989000 909 6398 000 909 6399 000 909 6400 000 145 9290 000 Description NUT HEX M5 UNI5588 WASHER M8 UNI1751B INSERT HEX.
CONTROL PANEL ASSEMBLY Order Parts Here: www.ivie-ent.
CONTROL PANEL ASSEMBLY Ref. 1 2 3 4 5 6 7 8 9 15 11 12 13 14 Part No. 33005601 146 2888 000 146 2655 000 909 6605 000 146 1727 000 146 1728 000 909 6608 000 146 1710 000 9097335000 9097420000 909 6077 000 9097782000 909 6079 000 146 2887 000 Description NUT HEX SELFLOCK M3 KEY SWITCH SWITCH FORWARD-REVERSE SPEED CPL.
PEDAL ASSEMBLY Order Parts Here: www.ivie-ent.
PEDAL ASSEMBLY Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. 33005604 145 2473 000 145 3665 000 33005869 145 5867 000 33005913 33003915 146 0621 000 146 2062 000 146 2315 000 146 2606 000 146 2607 000 145 2589 000 145 2590 000 145 4086 000 145 8479 000 33005851 9097518000 Description NUT SELF L.
FOOTBOARD ASSEMBLY Order Parts Here: www.ivie-ent.
FOOTBOARD ASSEMBLY - 09/2008 Ref. 1 FOOTBOARD PEDAL ASSEMBLY (SEE PAGE 90) 1 145 4618 000 BLIND NUT M6 SS 4 ELECTRICAL COMPONENTS (SEE PAGE 108) 1 146 0759 000 DOWEL M6X25 4 2# 3 4# 5 Description Part No. 9097392000 Qty 1 6 909 6122 000 7 909 6838 000 ELECTRONIC CARD COVER GASKET 1 1 8 909 6369 000 FOOTBOARD ASSY HARDWARE KIT 1 Order Parts Here: www.ivie-ent.
SOLUTION SYSTEM Order Parts Here: www.ivie-ent.
SOLUTION SYSTEM Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23* Part No.
Order Parts Here: SQUEEGEE SYSTEMS www.ivie-ent.
SQUEEGEE SYSTEMS - 09/2008 Ref. 1# 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No.
BOOST® HEAD ASM - 09/2008 Order Parts Here: www.ivie-ent.
BOOST® HEAD ASM - 09/2008 Ref. 1# 2 3# 4 5 6 7 8 9 10 11 12 13 14 15# 16# 17 Part No. 40262A 920365 80317A 11216A 11217A 11219A 30735A 61939A 61941A 80018A 80330A 87024A 87039A 87625A 88634A 80367A 88637A Description CAM LOCKING NUT 1/2-13 NYLOCK WASHER, BOWED 1/4 LEFT HAND SQUEEGEE ASM. RIGHT HAND SQUEEGEE ASM. DECK ASM BOOST SPACER, LIFT ARM ARM. LIFT WELDMENT HEAD ADAPTOR WELDMENT SCREW, SHOULDER 1/4” DIA. SCREW, 1/2-13 X 2 1/4 GR. 5 WASHER, .203 X .469 X .
DECK ASM. BOOST® Order Parts Here: www.ivie-ent.
DECK ASM. BOOST® - 09/2008 Ref. 1 2 3 4 5 6 7 8 37 10 11 12 13 14 15 16 17 18 19# 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No.
HEAD ASSEMBLY - 09/2008 Order Parts Here: www.ivie-ent.
HEAD ASSEMBLY - 09/2008 Ref. 1# 2# 3 4 5# 6 7 8# 9# 10# Part No. 962929 38032L 61946A 61947A 80240A 61943A 61744A 30837A 30838A 38031L Description SCREW, 10-32 X 1/2” PH RH OUTER SQUEEGEE RH SQUEEGEE PLATE RH SQUEEGEE RETAINER SCREW, 10-32 X 1/2” F.H. LH SQUEEGEE PLATE LH SQUEEGEE RETAINER LH INNER SQUEEGEE RH INNER SQUEEGEE LH OUTER SQUEEGEE Qty 5 1 1 1 10 1 1 1 1 1 Order Parts Here: www.ivie-ent.
SEAT ASSEMBLY Order Parts Here: www.ivie-ent.
SEAT ASSEMBLY - 09/2008 Ref. 1 2 3 4 5 6 7 8# Part No. 909 6244 000 909 5897 000 909 6098 000 909 6242 000 909 6383 000 909 6384 000 909 6241 000 Description SEAT SUPPORT SEAT CAP Ø 85 MICROSWITCH LEVER FITTING KIT SEAT ASSY HARDWARE KIT GUMMI PLATTE ACCESSORIES (SEE PAGE 110) Qty 1 1 1 1 1 1 2 1 Order Parts Here: www.ivie-ent.
BRUSH DECK LIFTING SYSTEM - 09/2008 Order Parts Here: www.ivie-ent.
BRUSH DECK LIFTING SYSTEM - 09/2008 Ref. 1 2 3 4 6 8 Part No. 909 6385 000 909 5637 000 909 6107 000 909 6109 000 909 6388 000 909 6117 000 Description LEVER KIT SPRING GAS ACTUATOR 24V LEVER HARDWARE KIT SPRING Qty 1 1 1 1 1 1 Order Parts Here: www.ivie-ent.
ELECTRICAL COMPONENTS - 09/2008 Order Parts Here: www.ivie-ent.
ELECTRICAL COMPONENTS - 09/2008 Ref. 1 2 3 4 5 6 7 8 9 [10] 16# [17] [18] [19] [20] [21] [22] [23] [24] Part No.
ACCESSORIES Order Parts Here: www.ivie-ent.
ACCESSORIES Ref. 1* [3] 2* [4] [5]* Part No. 146 2692 000 146 2693 000 909 6814 000 909 6816 000 909 6340 000 Description BEACON FLASHING ON SUPPORT KIT INSTALLATION INSTRUCTION F/BEACON FLASHING ON SUPPORT KIT HOSE FILLING KIT INSTALLATION INSTRUCTION FOR HOSE FILLING KIT SILENCER REVERSE ALARM KIT Qty 1 1 1 1 1 Order Parts Here: www.ivie-ent.
RECOMMENDED SPARE PARTS Part No. Description RECOVERY TANK 909 6489 000 GASKET VACUUM MOTOR 9097466000 MOTOR VACUUM KIT 9097399000 FILTER 909 6490 000 GASKET VACUUM MOTOR 9097393000 HOSE DRAIN BLACK 9097394000 HOSE VACUUM BLACK 909 6268 000 GASKET L=1370 MM L08812968 GASKET L08812373 FLOATING BALL L08812259 CAGE FLOATING BALL 909 6380 000 HARDWARE CLAMP KIT 909 5371 000 CARBON BRUSH CHASSIS SYSTEM L08812248 BUMPER ROLLER 145 2612 000 PULLEY 9097389000 WHEEL REAR D.
RECOMMENDED SPARE PARTS Part No.
