BELT & DISC SANDER MODEL NO: CS4-6D PART NO: 6500412 OPERATION & MAINTENANCE INSTRUCTIONS LS1109
INTRODUCTION Thank you for purchasing this CLARKE product. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
GENERAL SAFETY RULES 1. ALWAYS learn the machines applications, limitations and the specific potential hazards. Read and become familiar with the entire operating manual. 1. ALWAYS use a face or dust mask if the operation is particularly dusty. 2. AlWAYS check for damage before using the machine, check for alignment of moving parts, breakage of parts, and any other condition that may affect the machines operation. Damage should be properly repaired or the part replaced. If in doubt, DO NOT use the machine.
15. NEVER operate machine while under the influence of drugs, alcohol or any medication. 16. NEVER leave machine running unattended. Turn power off. Do not leave the machine until it comes to a complete stop. 17. NEVER force the machine, it will do a better and safer job at the rate for which it was designed. 18. NEVER use power tools in damp or wet locations or expose them to rain. Do not use in an explosive atmosphere (around paint, flammable liquids etc.). Avoid dangerous environments. 19.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug.
OVERVIEW Sanding operations are inherently dusty. It is strongly recommended that users use a dust-collection system when using this belt & disc sander. The use of a mask or respirator is still recommended even when a dust-collection system is in use.
ASSEMBLY CAUTION: THE SANDER MUST ASSEMBLED BEFORE USE. DO NOT PLUG UNIT INTO POWER SOURCE UNTIL THE UNIT HAS BEEN COMPLETELY ASSEMBLED. MOUNTING THE SANDER TO A WORKBENCH Before attempting to use this sander, it should be properly mounted to a workbench or stand 1. Position the sander on the workbench where you intend to use it. 2. Mark the workbench through the mounting holes located in the sander base. Drill holes in the workbench at the marks. 3.
INSTALLING THE BACKSTOP 1. Position the backstop against the belt frame so that the slot aligns with threaded hole in frame. 2. Secure the backstop to frame with 2 x socket head screws, washers as shown. Do not overtighten. • The gap between the sanding belt and the backstop should be no more than 2mm. ATTACHING A DUST COLLECTION HOSE This sander is equipped with a 2½" (60 mm) diameter dust port that can be connected to a vacuum or dustcollection system. 1. Place a 2½” ID diameter hose over the dust port.
CHANGING THE SANDING DISCS WARNING: TURN THE POWER OFF AND REMOVE THE PLUG FROM THE OUTLET BEFORE CHANGING THE ACCESSORIES. CAUTION: ‘HOOK & LOOP’ SANDING DISCS CANNOT BE USED WITH THIS SANDER! 1. Remove mitre gauge and work table assembly. 2. Remove the disc guard screws and disc guard. 3. Remove sanding disc from disc plate. Sanding discs are attached to the plate using a pressuresensitive adhesive 4. Ensure the disc plate is clean. 5. Peel backing away from the new sanding disc. 6.
CHANGING THE SANDING BELTS CAUTION: CHECK THE INSIDE OF THE BELT FOR A "DIRECTION ARROW". IF PRESENT, INSTALL THE BELT WITH THE ARROW POINTING IN THE SAME DIRECTION AS THE DIRECTION INDICATOR ON THE HOUSING. 1. Loosen the socket head screw using the 6 mm hex wrench provided. 2. Raise the belt sanding arm as shown. 3. Slide out one end of the tension lever as shown to release belt tension. 4.
BELT TRACKING The belt-tracking adjustment is set at the factory so that the abrasive belt will run true on the drums. If, however, the belt should track to one side or the other, an adjustment can be made by turning the tracking knob. • Turning the knob clockwise will cause the belt to track to the right (towards the disc sander). • Turning the knob counter-clockwise will cause the belt to track to the left side of the machine. TO TRACK THE SANDING BELT 1.
OPERATION WARNING: NEVER TOUCH THE SANDING DISC OR BELT WHILE IT IS MOVING, DO NOT TOUCH THE WORK PIECE AFTER SANDING, IT COULD BE VERY HOT. WARNING: ALWAYS WEAR SAFETY GLASSES WHEN OPERATING THE SANDER CAUTION: ALWAYS MAKE SURE THE WORK TABLE AND BACKSTOP ARE PROPERLY ADJUSTED AND SECURE BEFORE USE. ON/OFF BUTTONS The On/Off buttons are located on the front of the sander. 1. Press the GREEN button (I) to turn the sander on. 2. Press the RED button (0) to turn the sander off.
SURFACE SANDING ON THE BELT When sanding flat broad surfaces on the belt hold the workpiece firmly on the surface of the belt and against the backstop, keeping fingers away from the sanding belt. Consider using a push or hold-down stick. • Use extra caution when sanding very thin pieces, and when sanding extra long pieces, remove the backstop. NOTE: When using the sander without the backstop, ensure that you you have a firm hold on the workpiece at all times and take extra care.
MITRE GAUGE - DISC SANDER A mitre gauge can be used on the work table, as shown. The mitre gauge head can be set anywhere up to 60o (right or left) by loosening the lock-knob, setting the mitre gauge head to the desired angle, and tightening the lock-knob. SANDING SMALL SURFACES USING THE MITRE GAUGE Use of the mitre gauge is recommended for sanding small end surfaces on the sanding disc.
SPECIFICATIONS Motor 230V, 50Hz, 1ph Input Power 370 Watts Fuse Rating 13A Sanding Disc Diameter 6” (150 mm) Sanding Belt Size (W x L) 4” x 36” (914 x 100 mm) Sanding Belt Speed 450m/min Sanding Table Dimensions (L x W) 225 x 160 mm Table Angle Range 0-45 degrees Mitre Guide Angle Range 0-60 degrees Net Weight 18.65 kg Dimensions (LxWxH) 447 x 363 x 255 mm Sound Pressure Level dB LpA 91.1 dB (A) Sound Power Level dB LWA 79.9 dB (A) Vibration 3.
EXPLODED DIAGRAM & PARTS LIST 16
EXPLODED DIAGRAM & PARTS LIST NO DESCRIPTION PART NO NO DESCRIPTION PART NO 1 Philips Screw M4x6 AWNCS46D01 36 Cotter Pin AWNCS46D36 2 Flat Washer D4 AWNCS46D02 37 Miter Gauge Knob AWNCS46D37 3 Base Cover AWNCS46D03 38 Mitre Gauge AWNCS46D38 4 Philips Screw St4.
EXPLODED DIAGRAM & PARTS LIST NO DESCRIPTION PART NO 73 Bearing Base AWNCS46D73 74 Phillips Screw M6x25 AWNCS46D74 75 Hex Socket Round Head Screw M8x25 AWNCS46D75 76 Belt Cover AWNCS46D76 77 Square Nut AWNCS46D77 78 Motor Arbor Wheel AWNCS46D78 79 Phillips Screw M5x6 AWNCS46D79 80 Belt Protection Plate AWNCS46D80 81 Motor Assy AWNCS46D81 82 Cord AWNCS46D82 83 Cord Clip AWNCS46D83 84 Dust Hood AWNCS46D84 85 Bracket Support AWNCS46D85 86 Belt AWNCS46D86 87 Flat Wa
DECLARATION OF CONFORMITY 19
