© 10” TABLE SAW Model CTS11 Part Number 6500750 Operating & Maintenance Instructions 1206
Thank you for purchasing your new CLARKE 10” TABLE SAW, which is designed for DIY, and hobby use ONLY. Before attempting to operate this machine, please read this instruction manual thoroughly and follow all directions carefully. In doing so you will ensure the safety of both yourself and others around you, and, at the same time, you should look forward to it providing long and trouble free service. GUARANTEE This product is guaranteed against faults in manufacture for 12 months from purchase date.
SPECIFICATIONS Model No .............................................. CTS11 Part No. .................................................. 6500753 Motor ..................................................... 230V~ 50Hz 1ph Power rating .............................. 1.5Kw Speed ........................................ 4435 rpm Fuse rating ................................. 13 Amps Saw Blade ............................................. 10” dia. (254x16mm) TCT Maximum depth of cut at 0O ..............
SAFETY INSTRUCTIONS KEEP WORK AREA CLEAN : Cluttered areas and benches invite injuries. CONSIDER WORK AREA ENVIRONMENT: Do not expose power tools to rain. Do not use power tools in damp, or wet locations. Keep the work area well lit. Do not use this saw in the presence of flammable liquids or gases. GUARD AGAINST ELECTRIC SHOCK: Avoid body contact with earthed, or grounded surfaces, e.g. pipes, radiators, ranges, refrigerators etc.
SAFETY INSTRUCTIONS USE OUTDOOR EXTENSION LEADS: When the tool is used outdoors, use only extension leads intended for outdoor use and so marked. Always make sure that the extension lead is suitably rated for the tool. Position the extension lead so that it does not create a hazard. STAY ALERT: Watch what you are doing. Use common sense. Do not operate tools when you are tired.
SAFETY INSTRUCTIONS USE THE MITRE GAUGE: Always hold the work firmly against the mitre gauge fence when cross cutting. LOCK THE GUIDES: Always ensure the rip fence guide is securely fastened when in use. USE A PUSH STICK: Use a push-stick to feed the workpiece past the saw blade. The push stick should always be stored with the machine when not in use. DO NOT WORK FREE-HAND: Never perform any operation ‘free-hand’ i.e. do not use your hands alone to support, or guide the workpiece.
ELECTRICAL CONNECTIONS WARNING! THIS APPLIANCE MUST BE EARTHED. Connect the mains lead to a 230 volt (50Hz) domestic electrical supply via a standard 13 amp BS 1363 plug fitted with a 13 amp fuse, or a suitably fused isolator switch.
FEATURES Fig.1 1. The switch panel incorporates the ON and OFF switches. 2. A dust extraction port is provided at the rear of the machine. A vacuum extractor with a suitable flexible hose (30mm diameter), may be connected if required. 3. The table is provided with two slots, one each side of the saw blade, running front to back. These slots are for use with the mitre gauge when cross cutting either square or mitres and is explained under ‘Operation’.
GLOSSARY OF TERMS Crosscut A cutting operation made across the width of the workpiece - across the grain. Featherboard A device which can help guide workpieces during rip type operation. Heel Misalignment of the blade. Kerf The amount of material removed by the blade in a through cut. Kickback An uncontrolled grabbing, and throwing of the workpiece back toward the front of the saw during a rip type operation.
UNPACKING AND CHECKING CONTENTS The Table Saw is shipped complete in one carton. Separate all parts from the packing materials and check to ensure that all components are accounted for, according to the following list, before discarding any packing material. Fig.
ASSEMBLY IMPORTANT: Take great care to avoid contact with the saw teeth which are extremely sharp when performing the following operations. Handle Fig. 3 1. Attach the handle to the blade angle adjuster as shown. 2. Use the screw to secure the handle to the shaft. Table Extensions 1. Lower the blade as far as possible. 2. Carefully turn over the table saw so that it rests on its table and remove the bottom grille. 3.
Riving Knife Fig. 5 1. Remove the table insert. 2. Raise the blade as far as possible. You may find it helpful to adjust the blade angle, so that the blade lays on its side. 3. Slide the Riving Knife into position, and adjust the Riving knife so that a clearance of no more than 5mm exists between blade and knife, and along the full length of the riving knife, as shown in Fig. 5 Fig. 6 ✘ ✘ ✔ Fig. 7 4. Tighten the riving knife securing bolts as shown in Fig. 4. 5.
Fig. 8 Fitting The Blade Guard 1. Raise the saw blade as far as possible. 2. Attach the blade guard to the riving knife, as shown. • The guard should be secure, but capable of dropping under its own weight. Rip Fence The rip fence has the following parts: A. The handle assembly ‘A’ B. The fence ‘B’ C. Two fixings, each comprising a coach bolt and securing knobs ‘C’. Fig. 9 b c a 1. Slide the two coach bolts (c) into the fence (b) as shown above. 2.
Dust Outlet Fig. 11 1. Connect a vacuum cleaner hose to the dust outlet port on the rear of the table saw.
MOUNTING THE SAW IMPORTANT If the saw is to be a permanent fixture, ensure it is sited in an area with adequate illumination and power supply. DO NOT place it where you will be working in your own shadow, or where extension cables are required - these are hazardous in a workshop environment. Holes should be drilled through the supporting surface of the workbench using the dimensions illustrated and the machine should be bolted down firmly.
NOTE: For proper stability, holes must be counter sunk on the underside of the plywood so that screw heads are flush with the bottom surface of the mounting board. IMPORTANT Ensure the Bottom Grid is in place when bolting the machine to the workbench. 2. Securely clamp the board to a workbench using two or more “G” clamps, as illustrated in Fig. 13. 17 Fig.
IMPORTANT CHECKS - BEFORE STARTING IMPORTANT: Before attempting to use the machine, it is necessary to ensure the various components are correctly adjusted, and securly fitted. • MAke sure the Saw is fitted to the bench or stand securely. • Make sure that the blade is securly fitted. • Make sure that the blade guard is fitted securly and is capable of dropping under its own weight. • Remove all tools and pieces of wood from the top of the table.
Overload Cut-Out Your machine also features an overload cut-out device, so that if the machine is overloaded (due to feed pressure being too great, a dull blade or low voltage etc.), the overload relay will intervene and the motor will automatically cut out. In this event: a. Disconnect from the mains supply. b. Allow the motor to cool for at least five minutes. c. Push the reset button, adjacent to the ON/OFF switches, which resets the overload device. d.
Using The Mitre Gauge Fig. 16 1. Slide the securing bolts into the slot on the fence as shown. 2. Slide the mitre gauge assembly into one of the slots on the table. 3. Loosen the Locking knob and set the mitre gauge to the required angle. 4. Tighten the Locking knob. 5. The mitre gauge is suitable for most applications but for extra accuracy, a protractor or other measuring device should be used when setting the cutting angle.
Adjusting The Rip Fence Fig. 19 1. Lift the fence handle up. 2. Slide the rip fence to the position you require. 3. Push the fence handle down to lock into place.
CUTTING METHODS Ripping Or Rip Cutting Fig. 20 Ripping means to cut a piece of timber in the same direction as the grain, i.e. usually lengthwise. • 1. The rip fence can be positioned to the right or left of the saw blade, and can be adjusted to suit the width of cut required, Lock the rip fence into position. • When the width of rip is 150mm (6”) and wider use your right hand to feed the workpiece, only use left hand to guide the workpiece. (Fig.20).
Push Stick And Push Block Make the Push Block using pieces of 10mm plywood and 19mm hardwood as shown in Fig.24. • Position the handle in the centre of the plywood and fasten together with glue and wood screws screwed in from below. (Ensure the screw holes are countersunk. The screw heads must not be proud). 127mm The small piece of wood 10x10x64mm should be GLUED to the plywood. DO NOT USE NAILS or SCREWS. This is to prevent damaging the saw blade in the event you mistakenly cut into the push block.
CROSSCUTTING TIPS 1. Do not make cuts freehand (without using the mitre gauge or other auxiliary device) the blade may bind in the cut and cause kickback or cause your fingers or hand to slip into the blade. 2. Always lock the mitre gauge when in use. 3. Remove rip fence from table when not in use. 4. Make sure blade guard is installed (for all operations). 5. Set the saw blade height to the thickness of the wood plus 2-3mm. 6.
Mitre Cutting Mitre cutting is the term used for cutting at an angle other than 90O to the edge of the wood. 1. Fig. 29 Adjust the mitre gauge to the desired angle, and lock it. • The mitre gauge may be used in either of the grooves in the table. • When using the mitre gauge in the LEFT hand groove, hold the workpiece firmly against the mitre gauge with your left hand and push with your right.
MAINTENANCE WARNING! FOR YOUR OWN SAFETY, SWITCH MACHINE OFF AND REMOVE PLUG FROM POWER SOURCE BEFORE ADJUSTING, MAINTAINING OR LUBRICATING YOUR SAW. Do not allow sawdust build up inside the saw. Use the dust extraction port Inspect the power cable frequently. If it is worn or cut, or damaged in any way, have it replaced immediately by a qualified service agent.
Renewing Motor Brushes WARNING! ENSURE THE PLUG IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PROCEEDING 1. • Lower the blade to minimum height and remove the riving knife and blade guard. • Turn the table saw over so that it rests on its table top . Remove the bottom grill by removing the 6 screws shown. Fig.32 2. Unscrew and remove the brush caps, (one either side of the motor housing), then withdraw the brush with springs attached. 3.
TROUBLE SHOOTING TROUBLE Saw will not start PROBABLE CAUSE REMEDY 1. Saw not plugged in 1. Plug in the machine 2. Fuse blown or circuit breaker tripped 2. Replace fuse or reset circuit breaker 3. Power cable damaged 3. Have cable replaced by authorised service centre Material Pinches Blade When Ripping 1. Rip fence not aligned with blade 2. Warped wood, edge against fence not straight 1. Check and adjust rip fence 2. Select another piece of wood Material binds on Riving Knife 1.
PARTS LISTS No. Description Qty Part No No. Description 1 Locking nut M6 4 HTCTS11001 39 2 Flat washer 39 HTCTS11002 3 Left board 1 HTCTS11003 4 Guard support 1 5 Elastic pin 6 Right board 7 Locking bolt Qty Part No End cover 3 HTCTS11039 40 Fence 1 HTCTS11040 41 End cover 1 HTCTS11041 HTCTS11004 42 Screw M4×10 1 HTCTS11042 1 HTCTS11005 43 Pad 1 HTCTS11043 1 HTCTS11006 44 Locking base 1 HTCTS11044 1 HTCTS11007 45 Guide 1 HTCTS11045 8 Screw ST3.
PARTS LISTS No. Description Qty Part No No.
PARTS DIAGRAM Fig.
