Clarke ® Division of OPERATOR’S MANUAL & PARTS LIST ENCORE MAX SCRUBBER Beginning with Serial Number 180001 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well.
NOTES 1-2 CLARKE ENCORE MAX
INDEX C CONTROLS 21 D DECIMAL-METRIC CONVERSION TABLE 5 DISCLAIMER 4 E ELECTRICAL SCHEMATIC 53 H HARDWARE ABBREVIATIONS 6 HYDRAULIC TORQUE REQUIRENMENTS 8 I INDEX 3 M MACHINE PREPARATION 17 MAINTENANCE 39 O OPERATING INSTRUCTIONS 30 ORDERING PARTS 10 S SAFETY PRECAUTIONS 11 SPECIFICATIONS 14 STANDARD HARDWARE & TORQUE VALUES 7 SYMBOLS 9 T TROUBLESHOOTING 50 W WIRE HARNESS CONNECTIONS 54 WIRE HARNESS CONNECTIONS-SPRAY WAND 58 WIRE HARNESS ROUTING & CONNECTIONS 56 CLARKE ENCORE MAX 1-3
DISCLAIMER DISCLAIMER The information contained in this manual is believed correct at the time of publication. American Lincoln assumes no responsibility or liability for unauthorized changes made to this manual or pages removed, causing indirect or consequential damages resulting from the use of the information appearing herein.
DECIMAL-METRIC CONVERSIONTABLE FRACTION DECIMAL MILLIMETER FRACTION DECIMAL MILLIMETER C-2001/9907 CLARKE ENCORE MAX 1-5
HARDWARE ABBREVIATIONS ABBREVIATIONS - SCREWS ADJ ADJ.SP BHM BHS CAPT.SL CAPT.WG FHM FIL.
STANDARD HARDWARE & TORQUE VALUES SAE - Grade 8 SAE - Grade 5 Grade 5 Plated Screw Size *6 *8 *10 *1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 C 14 27 39 86 15 28 44 68 98 135 239 387 579 F 15 28 43 108 17 31 49 76 110 153 267 - Grade 8 Plated F C 130 151 22 24 40 44 63 70 95 108 138 155 191 216 338 378 545 818 - 410H Stainless C 18 33 47 114 19 34 55 85 - F 20 35 54 132 22 39 62 95 - Type F&T & BT Brass 5 9 13 32 6 10 16 - C 20 37 49 120 - F 23 41 64 156 - Type B, AB 21 34 49 120 - C = Coarse
HYDRAULIC TORQUE REQUIRENMENTS HYDRAULIC TORQUE REQUIREMENTS Refer to the following chart for torque values on all hydraulic hoses and fittings. Nominal SAE Dash Size -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 O-Ring Face Seal End Thread Swivel Size Nut Inch Torque LB-FT * * 9/16-18 10-12 * * 11/16-16 18-20 13/16-16 32-35 1-14 46-50 1 3/16-12 65-70 1 3/16-12 65-70 1 7-16-12 92-100 1 11/16-12 125-140 2-12 150-165 SAE O-Ring Boss End Thread Str.
SYMBOLS THESE SYMBOLS IDENTIFY CONTROLS, DISPLAYS/FEATURES, AND SAFETY SYMBOLS ON THE MACHINE.
ORDERING PARTS Parts may be ordered from Clarke authorized distributors. Record the information from the serial number plate to avoid delays in filling your order. MODEL NO. SERIAL NO. Manufactured By AMERICAN LINCOLN TECHNOLOGY ® BOWLING GREEN, OHIO 1. Use the model number, catalog number, and serial number when ordering. 2. Give the part number, description, and quality of parts needed. 3. Give shipping instructions for either freight, UPS, or parcel post.
SAFETY PRECAUTIONS The following safety labels are mounted on the machine in the locations indicated. If the labels become damaged or illegible replace with identical label.
SAFETY PRECAUTIONS HAZARD SERIOUSNESS LEVEL Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. The degree of severity is based on the likely consequences of human interaction with the hazard. DANGER To warn of immediate hazards which will result in severe personal injury or death. WARNING To warn of hazard or unsafe practices which could result in severe personal injury. CAUTION To warn of hazards or unsafe practices which could result in minor personal injury.
SAFETY PRECAUTIONS • • • • • • • • • • • • • • • • Be careful when operating the machine on a ramp or incline. Do not operate machine on incline greater than 8° or longer than 100’. Always move slowly on a ramp. Do not turn this machine on a ramp. Do not stop and leave this machine on a ramp. Always stop the machine on a level surface, put the power switch in the on position. To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock.
SPECIFICATIONS POWER SUPPLY Encore Max (34”) Encore Max (38”) Encore Max (34” & 38”) 36 volt (6-6 volt batteries) 340 AH or 370 AH 36 volt (6-6 volt batteries) 340 AH or 370 AH For machine to operate properly, voltage reading should fall within the 32-40V range CHARGER Encore Max (34” & 38”) 36 Volt output, 115V/60Hz or 230V/50Hz Input MOTORS, VACUUM 1 HP (.74 kw), 3 stage, tangential discharge MOTORS, BRUSH 1.7 hp (1.3kw) MOTOR, DRIVE 1.5 hp (1.1kw) WHEELS (1) Front 12.0” (31.8 cm) (2) rear 12.
SPECIFICATIONS WIDTH Encore Max (34”) Brush Housings Squeegee Machine 33.5” (85 cm) 38.0” (96.5 cm) 42.0” (106.7cm) Encore Max (38”) Brush Housings Squeegee Machine 33.5” (85 cm) 41.0” (104.1 cm) 42.0” (106.7 cm) HEIGHT 51” (129.5 cm) HEIGHT W/OHG 80” (203.2 cm) WEIGHT Encore Max (34”) Encore Max (38”) WARRANTY Machine Polydur® tanks Electrica Drive Line Components Batteries CLARKE ENCORE MAX 1800 lb. (817.2 kg) 1820 lb. (826.
SPECIFICATIONS 1-16 CLARKE ENCORE MAX
MACHINE PREPARATION Fig. 1 Your Encore Max battery machine has been shipped complete, but do not attempt to operate without reading the following instructions: UNPACKING AND ASSEMBLING MACHINE The Encore Max is shipped on a pallet covered by a plastic bag and fastened with four hold down brackets. 1. Remove plastic bag. 2. Unbolt lag screws located on each corner of machine. 3) Lift out bracket located on each corner of machine from slot in machine frame.
MACHINE PREPARATION DISCONNECT TRACTION HARNESS CABLE BEFORE TOWING THE MACHINE METAL BAR BRAKE RELEASE LEVER Fig. 3 ELECTRICALLY ACTUATED MECHANICAL PARKING BRAKE Fig. 4 WARNING Disconnect the traction harness before towing the machine. 6) The machine is shipped with a metal bar between the electrically actuated parking brake and the brake release lever to keep the electrically actuated parking brake disengaged. 7) Push machine down the ramp onto a flat surface.
MACHINE PREPARATION REMOVE BATTERY FROM BOX Fig. 6 Fig. 5 UNPACKING BATTERY The batteries are shipped separately in six boxes as shown in figure 5. Open the boxes on a clean work surface and lift out the battery as shown in figure 6. SAFETY LATCH 6 VOLT LEAD ACID BATTERY BATTERY CONNECTOR WIRE BATTERY COMPARTMENT BATTERY SPACER (NARROW SIDE UP BATTERY CONECTOR BATTERY SPACER (NARROW SIDE UP) SIDE PANNEL Fig. 7 Fig.
MACHINE PREPARATION CONNECTOR ASSEMBLY (TO BATTERY) Fig. 9 Connect the battery connector assembly to battery as shown in figure 9. CONNECT BATTERIES Fig. 10 LOWER SEAT TO COVER BATTERIES Fig. 11 Plug the battery connector assembly from the battery to the machine connector assembly as shown in figure 10. Reinstall the side panel and then release the safety latch and lower the seat as shown in figure 11.
CONTROLS 8 1 9 3 2 5 4 10 7 6 12 13 11 Fig. 12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
CONTROLS CONSOLE LCD DISPLAY MENU BUTTON Fig. 13 Fig. 14 LCD DISPLAY SCREEN CONTROL BUTTON The Encore Max is equipped with an LCD display allowing the operator to monitor machine operation. The LCD display button is located in the center of the console to the right under the display. Pushing on the menu button enables the operator to view screen functions and monitor machine status and operation. When the key switch is turned on, screen 1 will automatically be displayed.
CONTROLS BRUSH SWITCH SCRUB PRESSURE SWITCH Fig. 16 BATTERY STATUS METER SCRUBBING DOWN PRESSURE SCRUB BRUSHES ON DECK SCRUBBING PRESSURE METER SOLUTION FLOW ON SOLUTION FLOW METER Fig. 17 SCRUB BRUSH SWITCH The scrub brush switch is located on the left side of the console to right of the solution control knob as shown in figure 16.
CONTROLS SQUEEGEE VACUUM SWITCH Fig. 18 SQUEEGEE VACUUM ON Fig. 19 SQUEEGEE/VACCUM SWITCH The squeegee vacuum switch is located on the left side of the console to the right of the scrub brush switch as shown in figure 18. Pushing the squeegee/vacuum switch up raises and turns off the vacuum. Pushing the squeegee/vacuum switch down lowers the squeegee and turns on the vacuum. When the vacuum is on, it is displayed as shown in figure 19.
CONTROLS SOLUTION FLOW KNOB LOW SOLUTION LIGHT HIGH RECOVERY LIGHT Fig. 20 SOLUTION FLOW ON Fig. 21 SOLUTION FLOW CONTROL KNOB The solution flow control knob is located on the console to the left of the scrub brush switch as shown in figure 20. When solution flow is on, the flow rate will be displayed as a bar shown in figure 21. The solution control knob gives an output of 0-3 GPM. Turning the knob clockwise increased the amount of solution deposited.
CONTROLS FORWARD REVERSE SWITCH KEY SWITCH Fig. 22 Fig. 23 FORWARD/REVERSE SWITCH The forward/reverse switch is located on the right side of the console to right side of the steering wheel as shown in figure 22. Pushing the forward/reverse switch up will result in the machine moving forward when the foot throttle is depressed. Pushing the forward/reverse lever switch down will result in the machine moving backward when the foot throttle is depressed.
CONTROLS PEDAL LOCK BRAKE PEDAL Fig. 25 SECONDARY PARKING BRAKE (OPTION) The machine is equipped with an electrically actuated mechanical parking brake on the front drive wheel that is automatically engaged when the key is turned off or the drive wheel stops rotating. A secondary, mechanically actuated parking brake is available as an option as shown in figure 25. To set the secondary parking brake, press down the brake and then press the lock on the upper portion of the pedal.
CONTROLS LIGHT SWITCH ESP Fig. 26 ESP (OPTION) The ESP switch is located on the left side of the console in between the squeegee/vacuum switch and the light switch. The ESP switch transfers water from the recovery tank through a filter and into the solution tank. When the switch is in the down position the pump will operate when the high recovery light is illuminated. Clean the filter in the recovery tank when the tank is emptied.
CONTROLS SEAT SWITCH SEAT ADJUSTMENT LEVER Fig. 28 SEAT ADJUSTMENT LEVER This lever is located on front to the seat to the left allowing the seat to be moved forward and back as shown in figure 28. SEAT SWITCH The seat switch is a interlock safety switch located on the underside the seat and is activated by the operator’s body weight while seated. The machine will stop immediately if there is no operator present in the seat. HAND LEVER Fig.
OPERATING INSTRUCTIONS Note Before starting, perform the pre-start checks. PRE-START CHECKLIST 1. Check controls for proper operation. 2. Make sure all controls are in the off position 3. Be sure foot throttle is in the neutral position 4. Check all flaps for damage or wear 5. Check scrub brushes for wear 6. Fill solution tank with water and detergent SOLUTION TANK RECOVERY TANK Fig. 30 TO FILL SOLUTION TANK Remove the solution lid located on the back right side of the machine as shown in figure 30.
OPERATING INSTRUCTIONS DRAIN HOSE BRUSHES SQUEEGEE HOSE SQUEEGEE Fig. 31 TO BEGIN THE CLEANING OPERATION 1. Lower brushes to the desired position. SCRUB DECK = NORMAL RANGE OR HEAVY 2. Place the squeegee switch in the lower position. SQUEEGEE BLADE = LOWER 3. Move solution control knob to the desired setting and begin operation.
OPERATING INSTRUCTIONS SOLUTION TANK RECOVERY TANK STRAINER SOLUTION CONTROL VALVE SCRUB BRUSH SQUEEGEE FLOOR CONTACT Fig. 32 THE NON-RECYCLING OR STANDARD SCRUBBING MODE During the scrubbing process, detergent solution water from the solution tank is fed to the solution line. There it is fed to the floor where two disc scrubbing brushes work to dislodge soil. After scrubbing, the dirty solution is vacuumed from the floor and discharged into the recovery tank.
OPERATING INSTRUCTIONS SOLUTION TANK SOLUTION PUMP STRAINER RECOVERY TANK STRAINER SOLUTION CONTROL VALVE SCRUB BRUSH SQUEEGEE FLOOR CONTACT Fig. 33 ESP OPERATING MODEESP OPERATING MODE During the scrubbing process, filtered water from the solution tank is fed to the solution line and then to the floor where two disc scrubbing brushes work to dislodge soil. After scrubbing, the dirty solution is vacuumed from the floor and discharged into the recovery tank.
OPERATING INSTRUCTIONS Fig. 34 SCRUBBING PATH • Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine. • When the machine is in motion, do not push the directional/speed control pedal all the way forward. This is the same as starting in “high” and will put a strain on the motor and drive system. • Plan your sweeping and scrubbing in advance. Try to arrange long runs with minimum stopping and starting. Sweep debris from narrow aisles out into main aisle ahead of time.
OPERATING INSTRUCTIONS POST OPERATION CHECKLIST Check Battery Condition and recharge, if necessary. 1. Check all flaps for wear, damage and adjustment. 2. Drain and clean recovery tank. 3. Clean recovery tank screen and float. 4. Check scrub brushes for wear or damage. 5. Check rear and side squeegee for wear, damage and adjustment. DRAIN HOSE PLUG DRAIN HOSE PLUG DRAIN HOSE DRAIN HOSE Fig. 35 Fig. 36 DRAINING RECOVERY TANK Fig.
OPERATING INSTRUCTIONS RECOVERY TANK SCREEN RECOVERY TANK HOSE Fig. 39 Fig. 38 When the draining operation is completed, flush the recovery drain hose as shown in figure 38. Clean the recovery tank and recovery tank screen as shown in figure 39. Close the drain hose plug, close recovery tank lid and clip the drain hose into place. DISK SCRUB BUSHES SQUEEGEE PIN BRUSH BRISTLES SHOULD NOT BE LESS THAN 3/4” HIGH SIDE SQUEEGEE DISK SCRUB BRUSH Fig. 40 Fig.
OPERATING INSTRUCTIONS REAR SQUEEGEE SQUEEGEE BLADE Fig. 43 Fig. 42 SIDE SQUEEGEE Fig. 44 Inspect the rear and side squeegee blades for wear. If the wiping edge has become rounded, remove and reinstall so the unworn edge is now the wiping edge. This process can be repeated until all four edges are worn. If the squeegee blade has become rippled, it will need to be replaced. Inspect the inner flap on the rear squeegee for wear and to ensure it has not been torn or damaged.
OPERATING INSTRUCTIONS Fig. 45 PRE SWEEP (OPTION) The sweeper is designed to turn the broom on as it is lowered as shown in figure 45. To lower the broom release hand lever on right side. Fig. 46 FILTER BAG REPLACEMENT The filter bag should be checked every time the pre sweep is used and replaced when full as shown in figure 46. WARNING There is a potential risk of the bag tearing and causing premature failure to the dust control motor and the main and side broom motor.
MAINTENANCE 6,7 10 PINCH POINT KEEP CLEAR WARNING PINCH POINT KEEP CLEAR WARNING 2 5 WARNING WARNING BATTERY BOX CAN SLIDE OFF FORK LIFT. MAY CAUSE SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE. 1,4 TIE SECURELY TO FORKS DURING TRANSPORT. DRIVE AND STOP WITH CAUTION. BATTERY COVER COULD CLOSE UNEXPECTEDLY AND CAUSE PERSONAL INJURY. Engage Safety Latch Before Working in this area. 8 3 Fig. 47 EVERY 8 HOURS or DAILY operation check and clean/adjust if necessary: 1. All flaps for wear or damage 2.
MAINTENANCE For safety, read and follow the service precautions below. Know the hazards associated with the equipment you are working on to prevent personal injury or damage to equipment. For service assistance, consult your nearest American-Lincoln dealer. For best performance replace worn parts with genuine American-Lincoln parts. Refer all maintenance and service requirements to qualified maintenance personnel.
MAINTENANCE LIFT SEAT TO ACCESS BATTERIES - + - + + + + - + - - + - + - BATTERY CHARGER Fig. 48 Fig. 49 SAFETY LATCH CONNECT BATTERIES Fig. 50 Fig. 51 BATTERY CHARGING INSTRUCTION When the batteries are disconnected (i.e. charging, replacement), the microprocessor needs to be reset by turning the key switch on and raising the brush deck. When the red light comes on steady the batteries can be charged. 1. 2. 3. 4. 5. Lift seat cover, make sure safety latch is secure in notch.
MAINTENANCE • WARNING Do not remove the battery from the machine if there is waste in the solution tank. • Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well-ventilated area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug, with the charger still on, will cause an arc and must be avoided. • Batteries are heavy. Get help to lift the batteries.
MAINTENANCE LIFT SEAT TO ACCESS BATTERIES DISCONNECT BATTERIES Fig. 52 Fig. 53 DISCONNECT BATTERY CONNECTOR WIRE SAFETY LATCH BATTERY COMPARTMENT BATTERY CONECTOR SIDE PANNEL Fig. 54 Fig. 55 BATTERY REMOVAL When removing batteries 1. Lift the seat cover making sure the safety latch is secure in the notch. 2. Remove the side panel to gain access to battery compartment. 3. Unplug the battery connector assembly from the battery to the machine connector assembly. 4.
MAINTENANCE DISK SCRUB BUSHES SQUEEGEE PIN BRUSH BRISTLES SHOULD NOT BE LESS THAN 3/4” HIGH SIDE SQUEEGEE DISK SCRUB BRUSH Fig. 56 Fig. 57 REPLACING THE SCRUB BRUSHES Replace Scrub Brushes when the bristles become worn to 3/4" as shown in figure 56 and 57. 1. 2. 3. 4. 5. 6. 7. Lower scrub brushes. Swing open side squeegees Lift scrub brushes The scrub brush is held in place by a ring. Pull the brush straight down to remove it. Push a new brush onto the scrub brush driver until it clicks in place.
MAINTENANCE ADJUSTMENT CASTORS Fig. 58 SQUEEGEE CASTER WHEEL ADJUSTMENT Adjust if squeegee leaves water on floor. The wheels must be 3/16" (.476 cm) above the floor. 1. Set the parking brake. 2. Turn the key switch to the on position. 3. Put the Squeegee Blade Switch in the lower position. 4. Turn the key switch to the on position. This will turn off the vacuum fans. 5. Loosen the wheel brackets by turning the adjustment handles. 6. Adjust the wheels to 3/16" (.476 cm) above the floor. 7.
MAINTENANCE SQUEEGEE CLAMP Fig. 60 SQUEEGEE BLADE REPLACEMENT Replace if front or rear blades are worn or damaged. 1. Set the parking brake. 2. Turn the key to the on position. 3. Put the Squeegee Blade Switch in the lower position. 4. Turn the key switch to the off position. 5. Remove the rear squeegee assembly. 6. Loosen the strap clamp. 7. Remove the old blades. Push the new blades in until they are against the top of the squeegee. Retighten clamp PLUG Fig.
MAINTENANCE TO TIGHTEN BELT PUSH DOWN IDLER PULLEY MAIL BROOM BELT LOOSEN NUT TO ADJUST BELT Fig. 63 Fig. 62 PRE SWEEP (OPTION) Main Broom Belt 1. Check belt tension adjustment as shown in figure 62. 2. Loosen idler pulley as shown in figure 63. 3. Move in slot in main frame. 4. Retighten. LOOSEN NUT TO ADJUST BELT PULL FORWARD TO TIGHTEN BELT SIDE BROOM BELT Fig. 64 Side Broom Belt 1. Check belt tension adjustment as shown in figure 64. 2. Loosen pulley and broom nut. 3.
MAINTENANCE INTERNAL HEX SCREW FRONT COVER Fig. 65 Fig. 66 2 AMP FUSES 70 AMP FUSE FOR BATTERY SHORT CIRCUIT PROTECTION 10 AMP FUSES Fig. 67 Fig. 68 FUSE REPLACEMENT To replace fuses unscrew the four internal hex screws, and then remove the front cover as shown in figure 65 and 66. Check fuses with an amp meter to locate the blown fuse. Replace the fuse with one of exactly the same size as shown in figure 67 and 68. Replace the cover and tighten the internal hex screws.
MAINTENANCE FUSES FU1 FU2 FU3 FU4 FU5 FU6 FU7 FU8 Fig. 69 Fuse 1 Fuse 2 Fuse 3 Fuse 4 Fuse 5 Fuse 6 Fuse 7 Fuse 8 10 Amp Scrub Deck Actuator Fuse 10 Amp Scrub Deck Actuator Fuse 10 Amp Squeegee Actuator Fuse 10 Amp Squeegee Actuator Fuse 2 Amp Water Flow Control Valve Fuse 2 Amp Tank Float Switch Fuse 10 Amp Light and Horn Fuse 10 Amp Option Pump Fuse WARNING Replace fuses with the same size fuse to avoid damage to electrical components. Power Panel fuses are manufactured by: Cooper-Bussmann, Inc., P.O.
TROUBLESHOOTING PROBLEM Poor scrubbing. Water splashes from sides of scrub deck. Poor sweeping (Option). 1-50 PROBABLE CAUSE 1. Worn scrub brushes. 2. Incorrect method of operation. 3. Wrong cleaning agent or mixture. 4. Poor solution distribution. 5. Brushes won’t turn. 1. Scrub deck bumpers, poor contact with floor. 2. Squeegee blades worn or damaged. 3. Too much solution. 1. Broom jammed. 2. Hopper full. 3. Broom does not turn 4. Hopper not installed correctly. 5. Poor broom pattern. 6. Flaps worn.
TROUBLE SHOOTING Machine moves slow or erratically. Machine does not move. CLARKE ENCORE MAX 1. Battery charge low. 2. Brakes dragging. 3. Loose connection at foot pedal. 4. Overload of drive circuit. 1. Blown fuse. 2. Battery unplugged. 1. 2. 3. 4. Change. Adjust. Repair. Remove obstruction, put drive pedal in neutral. 5. Adjust. 1. Check fuse and replace if necessary. 2. Plug in battery.
TROUBLE SHOOTING PROBLEM Machine moves slow or erratically PROBABLE CAUSE 1. Battery charge low 2. Brakes dragging 3. Loose connection at foot pedal 4. Overload of drive circuit 1.Change 2. Adjust 3. Repair 1. Blown fuse 1. Check fuse and replace if necessary 2. Pug in battery Machine does not move 2. Battery unplugged 1. Recovery tank full 2. Squeegee is worn or damaged 3. Clogged suction hose or pick up tool Poor water pick up at squeegee 4. Loose connections between suction hose and squeegee 5.
REMOVE & INSERT 11 X 17 ELECTRICAL SCHEMATIC PG 53 CLARKE ENCORE MAX 1-53
REMOVE & INSERT 11 X 17 WIRE HARNESS CONNECTIONS PG 54 1-54 CLARKE ENCORE MAX
NOTES CLARKE ENCORE MAX 1-55
WIRE HARNESS ROUTING & CONNECTIONS ITEM 1 2 3 1-56 QTY PART NUMBER 1 0795-169 1 0795-175 1 0795-176 DESCRIPTION MACHINE HARNESS TRACTION MOTOR HARNESS BATTERY-POWER PANEL HARNESS CLARKE ENCORE MAX
REMOVE & INSERT 11 X 17 WIRE HARNESS ROUTING PG 57 Ref# 71716-3 CLARKE ENCORE MAX 1-57
11 x 17 WIRE HARNESS CONNECTIONS-SPRAY WAND PG 58 1-58 CLARKE ENCORE MAX
TRIO SCRUBBER DIAGNOSTIC CODES CODE PGDT TECHNICAL DESCRIPTION 0003 0100 0204 0705 0706 0810 0811 0812 0813 0814 0815 0816 0817 0818 0A01 0B0B 1310 1500 1501 1507 EEPROM program checksom error 2 Running checksom 1 Memory corrupt. EEPROM program checksum error 1 2.5V reference error All 070x codes - Wiring short High switch circuit between Tiller Hi & Lo reference error Ref.
TRIO SCRUBBER DIAGNOSTIC CODES CON’T. CODE PGDT TECHNICAL DESCRIPTION PROBABLE CAUSE Soft battery lockout occurred No output drive Dependent on programming. Recharge batteries immediately. Possible controller fault. Tiller displace error Throttle in drive position during switch on. Replace controller if not cleared by disconnecting batteries for 1 minute. Incorrect operation of machine.
TRIO SCRUBBER DIAGNOSTIC CODES CON’T. 7601 Soft brush current foldback Brush current overload (“thermal” trip). 7602 Soft brush current foldback 2 Soft brush current foldback 3 Brush current overload (“magnetic” trip). Possible short circuit on brush motors or wiring. 7604 Brush inhibit active Dependent on programming. 7700 Soft vacuum motor disconnected error Open circuit on vac motors or vac motor wiring. 7701 Soft vacuum current foldback Vacuum current overload (“thermal” trip).
