Fusion 27 Battery Burnisher Operator's Manual Patent Pending READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it.
Table of Contents Operator Safety Instructions ............................................................................................................................. 3 Introduction & Machine Specifications ............................................................................................................. 5 Procedures For Transporting ...........................................................................................................................
OPERATOR SAFETY INSTRUCTIONS WARNING Clarke® AVERTISSEMENT ADVERTENCIA DANGER: Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine. WARNING: Failure to read and observe all WARNING statements could result in injury to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner's Manual and on your machine.
Page WARNING: Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be performed by authorized Clarke personnel only. WARNING: Any alterations or modifications of this machine could result in damage to the machine or injury to the operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities.
Introduction & Machine Specifications Introduction & Machine Specifications Clarke’s newly designed Fusion 27 battery burnisher is an efficient and superior floor burnishing machine . The machine uses a pad to burnish a path 27 inches wide. The powder created by burnishing is collected by a dust system. The machine comes complete with six - 6 volt batteries, one on board battery charger, a pad driver and one operator’s manual.
PROCEDURES FOR TRANSPORTING How To Put The Machine In A Van Or Truck WARNING: The machine is heavy. Make sure you use two able persons to assist the machine in climbing the ramp. 1. Make sure the loading ramp is at least eight (8) feet long, and strong enough to support the machine. 2. Make sure the ramp is clean and dry. 3. Put the ramp in position. 4. Turn key switch "ON". 5. Align the machine on a level surface ten (10) feet in front of the ramp. 6. Put the traverse speed in the "HI" position. 7.
SYMBOLS USED ON FUSION 27 Warning Pad Pressure Power Hour Meter Traverse Speed Control Warning Label Pad Up/Down Charge/Battery Meter Clarke® Operator's Manual - Fusion 27 Battery Burnisher -7-
MACHINE CONTROLS NOTE: Reference figures #1, 2 and 3 on page 9. Key Switch (See Figure #1, Item "A") The key switch turns "ON" the power to the control panel. "0" is "OFF" and "1" is "on". Traverse Speed (See Figure #1, Item "B") The speed control varies from low to high speed. To increase the speed, turn the knob to the right. To decrease the speed, turn the knob to the left.
MACHINE CONTROLS E J C D B A I H F G Figure #1 Figure #2 Clarke® Operator's Manual - Fusion 27 Battery Burnisher Figure #3 -9-
HOW TO PREPARE THE MACHINE FOR OPERATION How To Install The Batteries The Fusion 27 machines uses six 6-volt batteries. The batteries are located in the battery compartment under the battery cover. To Install the batteries, follow this procedure: 1. Turn key switch off. 2. Remove the battery cover. 3. Place the batteries in the body as shown in figure 4. WARNING: WARNING: Lifting batteries without help could result in an injury. Get help to lift the batteries. The batteries are heavy.
HOW TO PREPARE THE MACHINE FOR OPERATION CAUTION: Irreversible damage will occur to the batteries if the electrolyte level does not cover the plates. Keep the electrolyte at the correct level. 3. Reinstall the caps. 4. After charging, top off the batteries. NOTE: USE DISTILLED WATER ONLY. THIS SHOULD BE DONE AFTER CHARGING. The maximum level is within 1/4 inch of the bottom of the tube in each cell. See figure 5 B. For instructions on how to charge the batteries, see "How To Charge The Batteries" below.
HOW TO PREPARE THE MACHINE FOR OPERATION How To Install The Pad To install the pad on the machine, follow this procedure: 1. Position the pad centered on the pad driver. See figure 6 2. Install and tighten the pad retainer. Retainer How To Remove The Pad Figure #6 To remove the pad on the machine, follow this procedure: 1. Loosen and remove the pad retainer. 2. Pull the pad from the pad driver. See figure 7.
HOW OPERATE THE MACHINE REAR OF MACHINE Pad Pressure Operation (Contiuned) While operating the machine, you may notice that the pad pressure meter moves from Yellow to Green to Red to Green etc. This is due to the condition of the floor being burnished. The more consistent the floor, the more stable the reading on the meter. Depending on the type of pad and the finish being used, the pad pressure may need to be adjusted in order to keep the pressure within specifications.
MAINTENANCE WARNING: Maintenance and repairs must be done by authorized personnel only. WARNING: Keep all fasteners tight. These Maintenance Procedures Must Be Done Every Day Keep the machine clean, it will need fewer repairs and have longer life. Do These Procedures When You Begin Your Work Period 1. Turn off key switch. 2. Disconnect the plug on the charger from the wall. See figure #12. Figure #12 3. Make sure pad skirt is in position on the head. 8.
Fusion 27 Battery Burnisher Section II Parts and Service Manual (70788A) Patent Pending Clarke® Operator's Manual - Fusion 27 Battery Burnisher - 15 -
HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM The batteries do not give the normal running time. The burnishing is not even. CAUSE ACTION The battery terminals are dirty or damaged. Clean the terminals and connectors. Replace the damaged cables. Charge the batteries. The electrolyte level is too low. Add distilled water to each cell and charge the batteries. The batteries are not fully charged. Charge the batteries for a full 16 hour charge. The charger is damaged.
MAINTENANCE Adjusting Pad Head Limit Switch: (See figure 13) 1.Turn "ON" the key switch. 2. Press and hold the top of the head position switch to raise the head. 3. Press and hold the bottom of the head position switch to lower the head. 4. Traverse the machine to verify the pad motor comes on. If not, the lever on the touch down switch must be bent to contact the main frame sooner. .
Clarke® Fusion 27 Final Assembly Drawing 9/04 Drawing # (01264A) 31 30 28 29 24 27 25 32 37 23 1 26 22 21 2 20 19 18 3 16 17 4 15 14 13 6 5 12 11 Page -18- 8 9 10 7 Clarke® Operator's Manual -Fusion 27 Battery Burnisher
Clarke® Fusion 27 Final Assembly Parts List 9/04 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. pg 28,29 pg 30,31 38722B 38720B 40704A pg 21 pg 22,23 30424A 87000A 980638 962244 pg 24,25 30480B 81105A 980645 39713A 87032A 85524A 61569A 85614A 30587A 920065 87054A 69548A 87622A 80043A 85703A 962957 193951 53396A 61578A 30543A pg 20 842406 40612A 40613A 77092A Description Control Panel Asm. Rear Cover Asm.
Clarke® Fusion 27 Dust Tank Assembly Drawing and Parts List 9/04 Drawing #10691A 3 4 9 5 10 20 6 8 2 7 1 11 12 13 14 15 18 19 Ref # 1 2 3 4 5 6 7 8 9 10 Part No.
Clarke® Fusion 27 Head/MainFrame Assembly Drawing and Parts List 9/04 Drawing # (01594A) 2 3 1 4 5 14 14 9 6 7 8 9 10 12 11 15 13 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Clarke® Part No. 82501A Pg 22,23 38708A 766780 50208A 81104A 920278 980626 38723A 67705B 85838A 85602A Pg 24,25 70779B 70673A Description Clevis Pin, 3/8 x 2 1/4 Mainframe Asm.
Clarke® Fusion 27 Mainframe Assembly Drawing 7/04 Drawing # (10597A) 1 5 4 6 3 2 18 7 17 11 9 12 8 9 10 12 13 14 16 15 Page -22- 15 Clarke® Operator's Manual -Fusion 27 Battery Burnisher
Clarke® Fusion 27 Mainframe Assembly Parts List 10/04 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Clarke® Part No. 61488B 30499A 85700A 81104A 980614 980205 69639A 61571A 980648 30588A 30577A 920365 59116A 899769 81105A 65963A 81221A 59955A Description Qty Main Frame 1 Spring, Urethane-Blue 2 Screw, 1/4-20 x 1 1 Nut, Nylock 1/4 SS 1 Washer, Star Lock 1/4 3 Washer, Flat - .312 x 1.06 x .075 2 Strap, Static 1 Frame, Pivot 1 Washer, Flat, ½" SAE 5 Washer, Rubber 1.38 x .
Clarke® Fusion 27 Pad Head Assembly Parts List 9/04 2 3 4 1 5 6 7 8 9 16 10 15 28 17 11 26E 18 14 27 26D 26C 26B 19 20 21 25 26A 22 26 2A* 24 12 23 13 29 Page -24- Clarke® Operator's Manual -Fusion 27 Battery Burnisher
Clarke® Fusion 27 Pad Head Assembly Parts List 9/04 Ref # 1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 26B 26C 26D 26E 27 28 29 30 Part No. 85813A 40660B 915102 920056 47374A 962980 61379B 81105A 30585A 21076B 30351A 57370A 99953A 57369A 80242A 962285 61384B 980651 61378A 87000A 980638 962244 61377A 962714 980205 962593 10833A 30589A 832002 30478B 53186A 30576A 920110 30570A 53555A 77091A Description Screw, 5/16-18 x 1 Motor, 3.
Clarke® Fusion 27 Pad Motor 40660B 1/04 11 10 Ref # 1 2 3 3A 4 5 6 7 8 9 10 11 Part No.
3 1 2 4 5 7 8 6 To replace coupler remove these two screws (Black) to separate the motor from gearbox to allow access to coupler 9 10 4 16:1 Ratio 11 Ser. No. Cont Duty Date 4BC-2800 1200 Ins. Cl. 36 VDC Mount 15 Shaft Model RPM Volt AMP. 12 1 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ref # HP .50 F Flange Tang PERMANENT MAGNET MOTOR MFG.
Clarke® Fusion 27 Control Panel Assembly Drawing 9/04 Drawing# 10599A 1 2 42 4 5 6 41 7 8 20 9 10 11 21 3 19 18 13B 12C 12D 16 15 14 12A 13A 13 12B 12 24 23 39 29 30 35 30A 28 22 31 27 30A 30B 25 32 38 26 37 36 35 33 34 Page -28- Clarke® Operator's Manual -Fusion 27 Battery Burnisher
Clarke® Fusion 27 Control Panel Assembly Parts List 9/04 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 12A 12B 12C 12D 13 13A 13B 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29** 30 30A 30B 31 32 33 34 35 36 37 38 39 40* 40A* 41 42 43 Part No.
Clarke® Fusion 27 Rear Cover Assembly Drawing 9/04 Drawing # 10595A 1 17 15 10 11 18 16 19 2 14 23 13 12 6 5 9 4 3 20 21 24 22 Page -30- 7 8 Clarke® Operator's Manual -Fusion 27 Battery Burnisher
Clarke® Fusion 27 Rear Cover Assembly Parts List 9/04 Ref # Part No. Description Qty 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 193951 10686A 87007A 170892 170915 40666A 912064 80043A 980651 30477A 85391A 87026A 85614A 81104A 40662A 41802A 920722 912287 60552A 41801A 70080A 930093 -------70777B 30484A 1 1 4 4 4 1 2 2 2 1 2 2 8 6 1 1 1 1 1 1 1 3 (1) 1 1 Trim, 8" Bulk Panel, Lower Electrical Washer, Flat 1/4 Washer, Lock 1/4 S.S.
Clarke® Fusion 27 Electrical Schematic 6/04 Page -32- Clarke® Operator's Manual -Fusion 27 Battery Burnisher
Clarke® Fusion 27 Connection Diagrams 6/04 INSIDE CONTROL HOUSING Clarke® Operator's Manual - Fusion 27 Battery Burnisher - 33 -
NOTES
PRODUCT SUPPORT BRANCHES U. S. A. Locations European Locations PRODUCTION FACILITIES CORPORATE OFFICE ALTO U.S. Inc., St.
Clarke® U.S. LIMITED WARRANTY This Clarke Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year from the date of purchase, when operated and maintained in accordance with Clarke's Maintenance and Operations instructions.
