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INTRODUCTION Thank you for purchasing this CLARKE 2.2kW Inverter Generator Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
TABLE OF CONTENTS INTRODUCTION .................................................................2 GUARANTEE .......................................................................2 ENVIRONMENTAL PROTECTION ........................................2 TABLE OF CONTENTS .........................................................3 GENERAL SAFETY RULES ...................................................4 Work area ........................................................................................
GENERAL SAFETY RULES WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED WORK AREA • Always use in a well ventilated area. • Always position the exhaust outlet away from people. • Read these safety instructions before using the equipment. • Keep children away from the generator POSITIONING THE GENERATOR 1. Keep the generator at least 1 m (3 ft) from buildings or other equipment, or the engine may overheat. 2. Place the generator on a solid, flat surface. 1M (3ft) 3.
6. Never start the engine if there is spilled fuel. Any spillage must be wiped clean and the generator allowed to dry before attempting to start the engine. PREVENTION OF ELECTRIC SHOCK 1. Never use the generator in wet conditions unless it is well protected/ covered. Under these conditions, adequate ventilation MUST be provided 2. Never operate the generator with wet hands 3. Never use water or any other liquids to clean the generator. 4. Make sure you ground (earth) the generator.
SAFETY SYMBOLS Caution - The user should be aware of a general hazard Dangerous Voltage Flammable Hot Surface - Do not touch Poisonous fumes - Do not use the generator in an enclosed space. Read Instruction manual before use. 6 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
GENERATOR OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Air Vent Knob 10 Earthing Point 2 Fuel Cap 11 Economy Control Switch 3 Fuel Valve Knob 12 AC Sockets 4 Starting Handle 13 DC Socket 5 Left Side Maintenance Cover 14 DC Circuit Breaker 6 Top Maintenance Cover 15 Overload Indicator 7 Muffler 16 Output Indicator 8 Choke 17 Oil Alarm Indicator 9 Engine ON/OFF Switch 18 Primer Bulb 7 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.
UNPACKING AND ASSEMBLY Unpack your Generator and check the following items are present. Should there be any missing or damaged during transit contact your Clarke dealer immediately. • 1 x Inverter Generator • 1 x Spark Plug Box Spanner • 1 x Screwdriver/Tommy Bar • 1 x Container with Spout for Oil Filling • 1 x Operating & Instruction Manual • 1 x 12V Battery Connector Lead • 1 x Oil Drain Tube BEFORE USING THE GENERATOR IMPORTANT: Generators should ALWAYS be earthed.
CHECKING THE AIR FILTER 1. Remove the left side maintenance panel. 2. Remove the three air filter cover screws shown on the right. 3. Slide out the air filter cover. 4. Remove the air filter element. 5. If the air filter is damaged contact Clarke spare parts department for a replacement. • If the filter is dirty, wash it in a solution of warm water and mild detergent and rinse thoroughly.
CHECK THE ENGINE OIL LEVEL WARNING: YOUR GENERATOR MAY NOT BE SUPPLIED WITH OIL, ALWAYS ENSURE THAT THERE IS SUFFICIENT OIL BEFORE USE. WARNING: TO CARRY OUT THIS CHECK, THE ENGINE MUST BE OFF. NOTE: Place the generator on a level surface and check the oil level as follows. 1. Remove the maintenance panel shown on the right. 2. Turn the oil filler cap anticlockwise and remove from the oil reservoir, wipe the dipstick with a clean cloth. 3.
CHECK THE FUEL LEVEL WARNING: MAKE SURE THERE IS FUEL IN THE TANK WHEN USING THE GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE. 1. To check the fuel level, open the fuel filler cap. Fuel filler cap 2. Slowly add fuel to the fuel tank (maximum 7L) • Do not overfill the fuel tank. 3. Replace the fuel filler cap securely. WARNING: FUEL IS HIGHLY FLAMMABLE AND POISONOUS.
USING YOUR GENERATOR STARTING THE ENGINE 1. Remove all connections from the AC sockets. 2. Hold the fuel tank cap so that it will not move, and turn the air vent knob to the ON position. Air vent knob 3. Turn fuel valve to the ON position (pointing downwards). 4. Set the engine switch to ‘ON’. 5. Set the choke to the required position. • If the engine is cold, move the choke to the left. • If the generator is warm, move the choke to the right.
6. If this is the first time you are using the generator or if the generator had run out of fuel the last time you used it, pump the primer bulb 10 times to introduce fuel into the carburetter. 7. Hold the generator handle firmly and pull the starting handle lightly until you start to feel resistance and then pull up sharply to start the engine. NOTE: You may have to do this more than once. .
CONNECTING ELECTRICAL DEVICES The generator can supply both 230V AC and 12V DC AC POWER 1. Start the engine. See page 12. 2. Make sure the appliance is turned off before connecting it to the generator. 3. Connect the appliance to the generator. CAUTION: MAKE SURE THAT THE APPLIANCE BEING CONNECTED IS IN GOOD WORKING ORDER, IF IT BEGINS TO ACT ABNORMALLY OR STOPS SUDDENLY, DISCONNECT IT FROM THE GENERATOR CAUTION: MAKE SURE THE APPLIANCE DOES NOT EXCEED THE MAXIMUM RATED LOAD FOR THE GENERATOR.
DC POWER For charging car batteries only CAUTION: MAKE CONNECTIONS TO THE BATTERY AFTER STARTING THE GENERATOR. 1. Set the economy control switch to ‘OFF’. 2. Start the generator. WARNING: TO PREVENT THE POSSIBILITY OF CREATING A SPARK NEAR THE BATTERY, CONNECT THE BATTERY CHARGING LEAD TO THE BATTERY FIRST AND THEN INSERT THE BATTERY CHARGING LEAD INTO THE GENERATOR. 3. Connect the battery charging leads to the battery.
ECONOMY SWITCH When the economy control switch is turned on, the engine speed varies according to the load connected. This results in decreased fuel consumption and less noise. When the economy control switch is turned off, the engine runs at the 5,000 r/min. regardless of whether there is a load connected or not. CAUTION: THE ECONOMY CONTROL DOES NOT WORK EFFECTIVELY IF THE ELECTRICAL APPLIANCE REQUIRES ‘BURSTS’ OF POWER.
SHUTTING DOWN THE GENERATOR To stop the generator in an emergency simply set the engine switch to ‘OFF’. NOTE: Turn off any electric devices. NOTE: Set the economy control switch to the ‘0’ (OFF) position. 1. Disconnect any electric devices. 2. Turn the fuel valve knob to “OFF” (pointing left). 3. Turn the air vent knob to the off position. Air vent knob 4. Set the engine switch to the “0” (OFF) position. 17 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.
MAINTENANCE ENGINE OIL (EVERY 20 HOURS OF USE) CAUTION: PROLONGED EXPOSURE TO USED ENGINE OIL IS DANGEROUS, ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED ENGINE OIL. 1. Remove the maintenance panel shown on the right. 2. Turn the oil filler cap anticlockwise and remove from the oil tank. 3. Screw the oil drain tube into the oil tank as shown. 4. Tilt the generator to allow the oil to drain out of the oil reservoir into a suitable container.
AIR FILTER (EVERY 50 HOURS OF USE) 1. Remove the maintenance panel shown on the right. 2. Remove the three air filter cover screws . 3. Pull out the air filter cover. 4. Remove the air filter element. 5. If the air filter is damaged contact Clarke spare parts department for a replacement. • If the filter is dirty, wash it in a solution of warm water and mild detergent and then rinse thoroughly.
SPARK PLUG (EVERY 50 HOURS OF USE) CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG. 1. Remove the top maintenance panel. 2. Remove the spark plug cap from the spark plug. 3. Assemble the spark plug spanner as shown. 4. Use the spark plug spanner (supplied) to remove the spark plug. 5. Check for discoloration and use a wire brush to remove any carbon build up. 20 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
6. Check the spark plug gap (a) with a feeler guage, it should be between 0.6 and 0.7 mm. • Adjust if necessary. 7. Check the overall condition of the spark plug and replace if damaged. NOTE: Spark plugs are available from Clarke Spare Parts department 020 8988 7400. 8. Reinstall the spark plug and replace the spark plug cap. FUEL TANK FILTER Just inside the fuel tank is a fuel filter, check this filter periodically and remove any contaminants which may have accumulated. 1.
TROUBLESHOOTING PROBLEM CAUSE SOLUTION The generator fails to start Engine switch is off Set the engine switch to ‘on’ Not enough oil in the generator Add more oil, See page 10 No fuel Add more fuel, See page 11 Spark plug not working correctly Change the spark plug, See page 20 The device you are trying to power is faulty Make sure the device you want to power is working properly The overload indicator is on Remove the appliance immediately, do not connect any appliance that requires more th
SPECIFICATIONS IG2200 Engine Engine Model 152F Forced air cooled 4stroke gasoline OHV Type 3 Displacement (cm ) 125 Ignition type T.D.I Fuel tank capacity (L) 7 Maximum run time at full load (h) 6 Engine oil capacity (L) 0.45 Guaranteed sound power (LWA dB) Generator Rated Frequency (Hz) 50 Rated AC Voltage (V) 230 Rated Power (KW) Dimensions 94 dB 2 Max. Power (KW) 2.2 Rated DC Voltage (V) 12 Rated DC Current (A) 8.
DECLARATION OF CONFORMITY 24 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
DECLARATION OF CONFORMITY 25 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
NOTES 26 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
NOTES 27 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.