Air Compressor PP10ND • PPH10ND • PP15ND • PPH15ND Operating & Maintenance Instructions © 1002
SPECIFICATIONS PP10ND Part Number Engine Type WARNING! DO NOT ATTEMPT TO ALTER ENGINE SPEED SETTINGS DOING SO WILL INVALIDATE YOUR GUARANTEE Spare Parts and Service Contacts For Spare Parts and Service, please contact your nearest dealer, or CLARKE International, on one of the following numbers. PARTS & SERVICE TEL: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 or e-mail as follows: PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.
Read these safety instructions before using the equipment. INTRODUCTION Thank you for purchasing this Clarke portable compressor. The unit is powered by a Honda engine, a manual for which, is provided separately. Please refer to that manual for all matters relating to the engine, ...starting and stopping procedures, maintenance etc. GUARANTEE This product is guaranteed against faults in manufacture for 12 months from purchase date. Please keep your receipt as proof of purchase.
FOR YOUR SAFETY WARNING As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result.
Compressor unit runs Large amount of condensation in on and off load more air receiver. frequently than usual. Leaks in control unit or inspection cover. Too little pressure differential. Leaks in pipework system. Compressor unit runs ‘on load’ when no air is being used. Compressor’s oil consumption rising. Adjust pressure switch. Locate and repair leaks. Too much oil in compressor. Check oil level 2 or 2 minutes after stopping. Leaks around crank case. Change seal and inspect packing surfaces.
Suction rendered difficult or Larger fresh-air inlet. impossible at suction intake, or the air being taken in is too warm. Fig.1 Unusual noise from compressor. Compressor becomes too hot. Pressure gauge defective. Change pressure gauge. Unit too small in relation to air consumption. Connect a supplementary compressor or install a larger model. Compressor worn. Have compressor overhauled or replace it. Bolts loose. Tighten bolts. Flywheel loose. Tighten flywheel.
TROUBLE SHOOTING CHART PREPARATION FOR USE IMPORTANT 1. Any remedial work that may be required must be carried out by a qualified engineer. A. Environmental • Ensure the compressor is sited on a firm level surface. 3. Drain the Air Receiver before dismantling any part of the compressor unit’s pressure system. • Ensure the environment is dry and dust free. 4. If your compressor develops a fault do not use until the fault has been rectified. • 2.
STARTING THE COMPRESSOR PUMP PARTS Initial Start-up 1. Fully open the receiver drain cock, (located between the wheels). 2. Start the engine, according to the instructions contained in the engine service manual, and allow to run for 10 minutes. 3. After a ten minute period, close the drain cock then ensure both air outlet sliding valves are pushed fully INWARDS to close the outlet. Pressure will build up in the receiver and eventually the air governor will operate so that the engine runs off load.
When starting subsequently, start the machine as follows: PUMP PARTS 1. At the beginning of the day, open the drain cock and allow any condensate to drain completely, then close the cock. 2. To ease starting, ensure there is no pressure in the pump outlet manifold by opening the Bleed Valve (See Fig.2). 3. Connect the air hose to one of the outlets and the air tool and set the pressure regulator to zero pressure (turned fully anticlockwise). 4.
MAINTENANCE PARTS LIST PP10ND PPH10ND DAILY a. Drain Air Receiver of any condensate b. Check engine oil level and top up where necessary. Ensure the dipstick breather hole is not blocked. c. Check pump oil level HS17210-ZE0-822 HS17210-ZE1-822 HS17218-ZE0-821 HS17218-ZE1-821 HS98079-56846 HS98079-56846 1. HS28442-ZH8-003 1. HS28442-ZH8-003 2. HS28442-ZH8-003 2. HS28442-ZH8-003 3. HS28462-ZH8-003 3.
