HYDRAULIC PALLET TRUCKS MODEL Nos: PT550 GAL & PT685 GAL PART Nos: 7630234 & 7630236 OPERATION & MAINTENANCE INSTRUCTIONS 0204
Please read these instructions carefully before operating the truck Thank you for purchasing this CLARKE Strong-Arm Pallet Truck. Before using the device, please read this manual thoroughly and carefully follow all instructions given. This is for your own safety and that of others around you, and is also to help you achieve a long and trouble free service from your new truck. CLARKE GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
CONTENTS Guarantee ............................................................................. 2 Specifications ........................................................................ 4 Safety Precautions ................................................................ 5 Assembly ................................................................................ 6 Maintenance ........................................................................ 6 Operating Instructions ..................................
SPECIFICATIONS Model PT550 GAL PT685 GAL Part Number 7630234 7630236 Lifting capacity 2,500 kg 2,500 kg 550mm 685mm Fork Length 1100mm 1220mm Fork Width 160mm 160mm Gap Between Forks 230mm 365mm 4 Way 2 Way Twin Nylon Twin Nylon Galvanised Galvanised 88 kg 103 kg Overall Width Entry Options Fork Rollers Finish Weight WARNING! MAXIMUM LOAD - 2500KG Please note that the details and specifications contained herein are correct at the time of going to print.
SAFETY PRECAUTIONS • ALWAYS wear good quality safety shoes, (steel toe caps) and industrial work gloves. • ALWAYS ensure the load is evenly distributed on the forks and is perfectly stable before attempting to raise. • ALWAYS before operating, ensure that all bolts, pins and securing devices are correctly in place and in good condition. Check for signs of cracked welds, bent or loose pins or other signs of structural damage. Do not use if any of these conditions exist.
ASSEMBLY Figures in brackets refer to Index Nos in parts list on pages 9-12 Your new Pallet truck is delivered with the handle removed, To fit the handle proceed as follows; 1. Remove one roll pin, item 1, Fig. 1 (117) from shaft, item 2, Fig. 1 (118) and keep safe for reuse later. 2. Remove shaft from pump body item 4, Fig. 2. 3. Insert Handle tube with warning label on top and trigger on R/H side, item 3, Fig.2 (108) at position A, Fig.
Lower Neutral 8 Raise Fig. 3 7 9 10 Fig. 5 Fig. 4 OPERATING INSTRUCTIONS Before operating the truck, ensure you have read and understood the instructions in this manual, paying particular attention to the safety precautions. Familiarise yourself with the controls, i.e; raise and lower the forks without any load, practice steering the empty truck to understand how the truck reacts.
b) Slowly raise the forks and watch the load lift, once the load has been raised sufficiently, put the trigger in the neutral position (centre), before attempting to move the truck. c) Gently push or pull the pallet truck with load to its new location, observing that there are no personnel or obstacles in the way. d) Before lowering the load, ensure it is clear to do so, i.e.
PARTS DIAGRAM -9-
PARTS LIST Index No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 Part No ZJB01 ZJB02 ZJB03 ZJB04 ZJB05 BZJ06 ZJB07 ZJB08 ZJB09 ZJB10 ZJB11 ZJB12 ZJB13 ZJB14 ZJB15 ZJB16 ZJB17 ZJB18 ZJB19 ZJB20 ZJB21 ZJB22 ZJB23 ZJB24 ZJB25 ZJB26 ZJB27 ZJB28 ZJB29 ZJB30 ZJB31 ZJB32 ZJB33 ZJB34 ZJB36 ZJB37 ZJB38 ZJB39 ZJB40 ZJB41 ZJB42 ZJB43 ZJB44 ZJB45 Description Handle and Pump Complete Large Wheel Shaft Bolt Bearing Supporting Base Spring Pin
PARTS DIAGRAM Handle & Pump PARTS & SERVICE TEL: 020 8988 7400 or e-mail as follows: PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.
PARTS LIST Handle & Pump Index No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 Part No ZJB101 ZJB102 ZJB103 ZJB104 ZJB105 ZJB106 ZJB107 ZJB108 ZJB109 ZJB110 ZJB111 ZJB112 ZJB113 ZJB114 ZJB115 ZJB116 ZJB117 ZJB118 ZJB119 ZJB120 ZJB121 ZJB122 ZJB123 ZJB124 ZJB125 ZJB126 ZJB127 ZJB128 ZJB129 ZJB130 ZJB131 ZJB132 ZJB133 ZJB134 ZJB135 ZJB136 ZJB137 Description Blade Spring Spring Pin Roller Spring Pin Spring
TROUBLE SHOOTING No. Symptoms 1. Forks not lifting to maximum height. 2. Possible Causes Insufficient hydraulic oil. Add more hydraulic oil. a) No hydraulic oil. b) The oil is contaminated. a) Add Hydraulic oil. b) Change the hydraulic oil. c) Slacken locknut (item 10), turn the regulating screw a little ant- clockwise. Repeat adjustment until forks lift OK. Forks not lifting. c) The regulating screw (item 9) Fig.1 is set too close to strike pin. 3. 4. 5. The forks do not lower after raising.
