Instruction Manual

ManualsBrandsClass1 ManualsCar117155 - TPG Governor - 117684 EXTERNAL

ISO 9001 CERTIFIED

607 NW 27th Ave

Ocala, FL 34475

Phone: (352) 629-5020 or 800-533-3569

Fax: (352)-629-2902

SUITABLE FOR EXTERNAL DISTRIBUTION

TECHNICAL PRODUCT DATASHEET

Total Pressure Governor

TPG

P/N 117155

FORM-ENG-0018 REV A 06-02-03

Summary of content (30 pages)

PAGE 1
FORM-ENG-0018 REV A 06-02-03 ISO 9001 CERTIFIED 607 NW 27th Ave Ocala, FL 34475 Phone: (352) 629-5020 or 800-533-3569 Fax: (352)-629-2902 SUITABLE FOR EXTERNAL DISTRIBUTION TECHNICAL PRODUCT DATASHEET Total Pressure Governor TPG P/N 117155
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 1 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 1. REVISION LOG ........................................................................................................................................... 3 2. SYSTEM OVERVIEW ......................................
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 5.2.19. 5.2.20. 5.2.21. 5.2.22. A. B. C. D. PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 2 OF 26 DATE 3/28/2012 REV 1.23 BY AMS DISPLAY (primary display in pressure mode) ............................................................................ 18 PSI TIME-OUT (pressure time out) ................
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) 1. Revision Log Rev Date Changes 1.00 3/4/2008 Initial revision 1.10 5/2/2008 Update connector description section. Update kit and optional part numbers. 1.20 3/24/2010 Added “Okay to pump” configuration information and detail. 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 4 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 2. System Overview 2.1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 PAGE 5 OF 26 DATE 3/28/2012 REV 1.23 BY AMS TOTAL PRESSURE GOVERNOR (TPG) Figure 2. Harness wiring detail - p/n 117666. Figure 3. Harness wiring detail - p/n 117666 with analog option harness p/n 117683 (red).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 6 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 3.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 3.1. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N PAGE 7 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 117155 TOTAL PRESSURE GOVERNOR (TPG) Display The display shows the pertinent governor information: engine RPM, set pressure, warning and information messages. 3.2.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 3.5. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 8 OF 26 DATE 3/28/2012 REV 1.23 BY AMS Battery voltage monitor The battery voltage monitor is comprised of three (3) LEDs (green, yellow, and red).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 9 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 4. Operation 4.1. Initialization The TPG has a five (5) second power initialization cycle and during this time the display will show: The display shows “–Class1 TPG–“ for 1 second. 4.2.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.2.2. PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 10 OF 26 DATE 3/28/2012 REV 1.23 BY AMS Pressure mode Pressure mode (PSI) maintains a set pump pressure by monitoring the pressure transducer and modifying the pump speed by adjusting the engine RPM.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.3. PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 11 OF 26 DATE 3/28/2012 REV 1.23 BY AMS Required interlocking The TPG requires interlocks before engine control operations are permitted.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.5. PRODUCT THROTTLE CONTROL P/N 117155 PAGE 12 OF 26 DATE 3/28/2012 REV 1.23 BY AMS TOTAL PRESSURE GOVERNOR (TPG) IDLE switch operation Press and hold the IDLE switch for one second to release engine RPM control back to the engine ECU. The engine RPM will promptly go to its configured curb idle (see section 5.2.15).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PRODUCT PAGE 13 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 5. Governor Control Setup Menu 5.1. Engine compatibility The factory default settings of the TPG make it “out of the box” ready to operate a Cummins engine programmed with the Emergency Vehicle Calibration.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 117155 PAGE 14 OF 26 DATE 3/28/2012 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N PAGE 15 OF 26 DATE 3/28/2012 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 5.2.1. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 PAGE 16 OF 26 DATE 3/28/2012 REV 1.23 BY AMS TOTAL PRESSURE GOVERNOR (TPG) UNITS (unit of measure configuration) This menu item allows configuration of the display units of measure. Use the INC and DEC keys to select the desired units of measure.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 5.2.9. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 17 OF 26 DATE 3/28/2012 REV 1.23 BY AMS SENSITIVITY (pressure sensitivity configuration) This menu item allows configuration of the pressure mode sensitivity window.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 18 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 5.2.15. RPMidle (idle RPM value) This menu item allows configuration of the idle RPM. The display will show RPMIdle=XXXX. Use the INC and DEC switches to adjust the RPM value desired for idle.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N PAGE 19 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 117155 TOTAL PRESSURE GOVERNOR (TPG) 5.2.22. WARNINGS (data monitor warning configuration) This menu item allows configuration of the source for engine warnings.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N PAGE 20 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 117155 TOTAL PRESSURE GOVERNOR (TPG) 5.2.28. DITHER (Engine handshake) This menu item allows enabling/disabling of engine handshake. When enabled, the TPG will vary the engine speed +/- 5 RPM around the desired engine speed.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 21 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 5.2.35. SPN 3350 (TSC1 – SPN 3350) This menu item allows configuration of the Torque Speed Control 1 (TSC1) control purpose message. P03 – PTO governor control purpose. P32 – Temporary power-train control purpose.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 22 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 5.2.41. ENGINE ID (Source ID of received engine messages) This menu item allows configuration of the CAN source ID for engine messages received by the TPG. The display will show EngineID=X.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 23 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 6. Special Function Passwords (See section 5.2 for procedure on entering passwords) 6.1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 THROTTLE CONTROL P/N 117155 PAGE 24 OF 26 DATE 3/28/2012 REV 1.23 BY AMS TOTAL PRESSURE GOVERNOR (TPG) PRODUCT 7. Configuration 7.1. Configure the unit of measure The TPG can be configured for English (PSI, ºF) of Metric (kPa or bar, ºC) units of measure. Follow the sequence below to set the TPG’s unit of measure. 7.2.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 7.3. THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PRODUCT PAGE 25 OF 26 DATE 3/28/2012 REV 1.23 BY AMS Zero calibrate the pressure transducer The pressure indicated by the TPG may not show ‘0’ when the pump discharge pressure is actually zero due to ambient pressure and altitude at your locale.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 7.5. THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PRODUCT PAGE 26 OF 26 DATE 3/28/2012 REV 1.23 BY AMS Configure the IDLE voltage and GAIN setting using Auto Scale A TPG set to Analog control mode (see section 5.2.14) may use the Auto Scale configure method to automatically set the IDLE voltage (5.2.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) 8. Mounting & installation 8.1. Panel cutout dimensions Figure 5. Installation dimensions in inches [millimeters]. Manual P/N 117684 PAGE 27 OF 26 DATE 3/28/2012 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PRODUCT 9. Connector Description 9.1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 117155 TOTAL PRESSURE GOVERNOR (TPG) PAGE 29 OF 26 DATE 3/28/2012 REV 1.23 BY AMS 10. Module Operating Parameters Product category Voltage range Power consumption @13.8VDC @27.