User Manual

ManualsBrandsClass1 ManualsCar118711 - TPG+ Governor - 118710 EXTERNAL

ISO 9001 CERTIFIED

607 NW 27th Ave

Ocala, FL 34475

Phone: (352) 629-5020 or 800-533-3569

Fax: (352)-629-2902

SUITABLE FOR EXTERNAL DISTRIBUTION

TECHNICAL PRODUCT DATASHEET

Total Pressure Governor Plus

TPG+

P/N 118710

FORM-ENG-0018 REV A 06-02-03

Summary of content (31 pages)

PAGE 1
FORM-ENG-0018 REV A 06-02-03 ISO 9001 CERTIFIED 607 NW 27th Ave Ocala, FL 34475 Phone: (352) 629-5020 or 800-533-3569 Fax: (352)-629-2902 SUITABLE FOR EXTERNAL DISTRIBUTION TECHNICAL PRODUCT DATASHEET Total Pressure Governor Plus TPG+ P/N 118710
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 1 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 1. REVISION LOG ........................................................................................................................................... 3 2. SYSTEM OVERVIEW .................................
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 5.2.11. 5.2.12. 5.2.13. 5.2.14. 5.2.15. 5.2.16. 5.2.17. 5.2.18. 5.2.19. 5.2.20. 5.2.21. 5.2.22. A. B. C. D. 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) DATE 4/9/2009 REV 1.00 BY AMS WARN ºF (User defined engine temperature high warning - Yellow LED)......................................................
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) 1. Revision Log Rev 1.00 Date 4/9/2009 Changes Initial revision Product specifications in this manual are subject to change without notice. Manual P/N 118711 PAGE 3 OF 30 DATE 4/9/2009 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 4 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 2. System Overview 2.1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 PAGE 5 OF 30 DATE 4/9/2009 REV 1.00 BY AMS TOTAL PRESSURE GOVERNOR PLUS (TPG+) Figure 2. Harness wiring detail - p/n 118453 with analog option harness p/n 117683 (red).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 6 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 3.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 3.1. PRODUCT THROTTLE CONTROL P/N PAGE 7 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) Info Center display The display shows status, warning, and information messages. 3.2.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 3.6. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 8 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Battery voltage monitor The battery voltage monitor is comprised of three (3) LEDs (green, yellow, and red).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 9 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 4. Operation 4.1. Initialization The TPG+ has a six (6) second power initialization cycle and during this time the display will show: First second after the power on cycle.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.2. PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 10 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Operating mode selection The TPG+ has two operating modes: throttle mode (RPM) and pressure mode (PSI). Press the MODE switch to select an operating mode.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.2.2. PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 11 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Pressure mode Pressure mode (PSI) maintains a set pump pressure by monitoring the discharge pressure transducer and modifying the pump speed by adjusting the engine RPM.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.3. PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 12 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Required interlocking The TPG+ requires interlocks before engine control operations are permitted.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.6. PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 13 OF 30 DATE 4/9/2009 REV 1.00 BY AMS MENU/SILENCE switch operation The MENU/SILENCE switch allows viewing (within the info center display) of the status of engine and pump related items (section 4.6.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 14 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Transmission oil temperature The info center displays the transmission oil temperature based upon the J1939 CAN message received by the TPG+.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.7. PRODUCT THROTTLE CONTROL P/N PAGE 15 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) Status and warning messages The table below details the status and warning messages of the TPG+. • • • These codes will flash on the Info Center display while the error/warning is active.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 4.8. PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 16 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Automatic display brightness The indicators and displays on the TPG+ can be user configured for brightness in both a DAY mode and a NIGHT mode (see sections 5.2.5 and 5.2.6).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PRODUCT PAGE 17 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 5. Governor Control Setup Menu 5.1. Engine compatibility The factory default settings of the TPG+ make it “out of the box” ready to operate a Cummins engine programmed with the Emergency Vehicle Calibration.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 118710 PAGE 18 OF 30 DATE 4/9/2009 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT MENU ITEM WARN PSI CRIT PSI THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) DESCRIPTION Configure the yellow (warning) oil pressure setpoint Configure the red (critical) oil pressure setpoint FACTORY DFLT Resets parameters to factory default settings DITHER LAG (∆PSI) DATE 4/9/2009 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 5.2.1. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 PAGE 20 OF 30 DATE 4/9/2009 REV 1.00 BY AMS TOTAL PRESSURE GOVERNOR PLUS (TPG+) UNITS (unit of measure configuration) This menu item allows configuration of the display units of measure. Use the INC and DEC keys to select the desired units of measure.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 5.2.9. PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 21 OF 30 DATE 4/9/2009 REV 1.00 BY AMS ALERT TONE (configure alert tones) This menu item allows enabling/disabling of the alert tones. The alert tones are sounded through the external alarm output (pin 10 of the black 12-pin connector).
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT THROTTLE CONTROL P/N 118710 PAGE 22 OF 30 DATE 4/9/2009 REV 1.00 BY AMS TOTAL PRESSURE GOVERNOR PLUS (TPG+) 5.2.16. IDLE STEPS This menu item allows configuration of the analog idle offset voltage, displayed in “counts”. This option is only available with the Analog Control Type.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N PAGE 23 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) 5.2.22. WARNINGS (data monitor warning configuration) This menu item allows configuration of the source for engine warnings.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PAGE 24 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 5.2.28.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 THROTTLE CONTROL P/N 118710 PAGE 25 OF 30 DATE 4/9/2009 REV 1.00 BY AMS TOTAL PRESSURE GOVERNOR PLUS (TPG+) PRODUCT 6. Configuration 6.1. Configure the unit of measure The TPG+ can be configured for English (PSI, ºF) of Metric (kPa or bar, ºC) units of measure.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 6.3. THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PRODUCT PAGE 26 OF 30 DATE 4/9/2009 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 6.5. THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PRODUCT PAGE 27 OF 30 DATE 4/9/2009 REV 1.00 BY AMS Configure the IDLE voltage and GAIN setting using Auto Scale A TPG+ set to Analog control mode (see section 5.2.14) may use the Auto Scale configure method to automatically set the IDLE voltage (5.2.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) 7. Mounting & installation 7.1. Panel cutout dimensions Figure 5. Installation dimensions in inches [millimeters]. Manual P/N 118711 PAGE 28 OF 30 DATE 4/9/2009 REV 1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 THROTTLE CONTROL P/N 118710 TOTAL PRESSURE GOVERNOR PLUS (TPG+) PRODUCT PAGE 29 OF 30 DATE 4/9/2009 REV 1.00 BY AMS 8. Connector Description 8.1.
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FORM-ENG-0018 REV A 05-27-03 TECHNICAL DATA SHEET 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-2902 or 1-800-520-3473 PRODUCT GROUP PRODUCT THROTTLE CONTROL P/N 118710 PAGE 30 OF 30 DATE 4/9/2009 REV 1.00 BY AMS TOTAL PRESSURE GOVERNOR PLUS (TPG+) 9. Technical Details Product category Voltage range Maximum current draw @13.8VDC @27.