FORM-ENG-0018 REV A 06-02-03 ISO 9001 CERTIFIED 607 NW 27th Ave Ocala, FL 34475 Phone: (352) 629-5020 or 800-533-3569 Fax: (352)-629-2902 PRODUCT MANUAL Vehicle Data Recorder (VDR) and Seat Belt Warning system P/N 119914 VDR module P/N 118620 Seat Belt Warning display (small) P/N 118093 Seat Belt Warning Input module P/N 118551, P/N 119375 Seat Belt Warning display (large)
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 1 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 1. REVISION LOG ........................................................................................................................................... 2 2. OVERVIEW .......
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 8.1. 8.2. 8.3. 8.4. 9. PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 2 OF 26 DATE 10/17/2011 REV 1.70 BY AMS SEAT BELT WARNING INPUT MODULE (P/N 118093) DIMENSIONS .............................................................
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 3 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 2. Overview The Class 1 Vehicle Data Recorder (VDR) system is comprised of a Vehicle Data Recorder and a Seat Belt Warning system.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system 3. Part numbers 3.1. Module part numbers Seat Belt Warning Input module Seat Belt Warning Display (small) Seat Belt Warning Display (large, 10 position) Seat Belt Warning Display (large, 6 position) Vehicle Data Recorder Module 3.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 5 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 4. Configuration 4.1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 4.2. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 6 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 7 OF 26 DATE 10/17/2011 REV 1.70 BY AMS Tight error validation: The seat position will remain in an error condition (red) even when the seat switch is reactivated.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 4.3. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 8 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 9 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 5. Operation 5.1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 5.2. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 10 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 5.2.3. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 11 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 5.3.3. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 12 OF 26 DATE 10/17/2011 REV 1.70 BY AMS Diagnostic indications The green COM diagnostic LED will be lit when communication messages are properly received from the Seat Belt Warning input module.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 5.4. PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 13 OF 26 DATE 10/17/2011 REV 1.70 BY AMS Vehicle Data Recorder (p/n 119914) The Vehicle Data Recorder saves a continuous loop of 100 engine hours of second-by-second time and date stamped data as directed by NFPA.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 5.4.2. PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 14 OF 26 DATE 10/17/2011 REV 1.70 BY AMS Diagnostic LEDs The Vehicle Data Recorder has 5 LEDs which are intended for quick diagnostic evaluation and are viewable through the amber enclosure.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 5.5. PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 15 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 16 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 6. Application 6.1. Typical VDR system The illustration below shows a typical VDR system utilizing the Vehicle Data Recorder and Seat Belt Warning modules.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 17 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 7. Troubleshooting PROBLEM LIKELY CAUSES WHAT TO DO Seat Belt Warning display shows warning even when associated seat isn’t occupied and associated seat belt isn’t buckled.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 18 OF 26 DATE 10/17/2011 REV 1.70 BY AMS PROBLEM LIKELY CAUSES WHAT TO DO Large Seat Belt Warning display (p/n 118551, p/n 119375) does not show warnings and the green COM LED flashes.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system 8. Dimensions and Installation 8.1. Seat Belt Warning Input Module (p/n 118093) dimensions DIMENSIONS IN INCHES [MILLIMETERS] PAGE 19 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 8.2. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system Seat Belt Warning Display (small – p/n 118620) dimensions DIMENSIONS IN INCHES [MILLIMETERS] 8.3.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 8.4. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system Vehicle Data Recorder (p/n 119914) dimensions DIMENSIONS IN INCHES [MILLIMETERS] PAGE 21 OF 26 DATE 10/17/2011 REV 1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 PRODUCT GROUP Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system 9. Connector Description 9.1.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 9.2. PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system Seat Belt Warning display (small – p/n 118620) A pig tail harness is available from Class 1 (p/n 118420).
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 24 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 10. Operating Parameters 10.1. Seat Belt Warning input module (p/n 118093) Product category SAE J1939 CAN Voltage range +9VDC…+32VDC Current draw (@ 13.
FORM-ENG-0018 REV A 05-27-03 PRODUCT MANUAL 607 NW 27th Ave Ocala, FL 34475 Ph: 352-629-5020 or 1-800-533-3569 Fax : 352-629-290 or 1-800-520-3473 PRODUCT GROUP PRODUCT ES-Key P/N 119914, 118093, 118620, 118551, 119375 Vehicle Data Recorder and Seat Belt Warning system PAGE 25 OF 26 DATE 10/17/2011 REV 1.70 BY AMS 10.4. Vehicle Data Recorder (p/n 119914) Product category SAE J1939 CAN Voltage range +9VDC…+32VDC Current draw (@ 13.
