Operator`s manual

TABLE OF CONTENTS
SECTION 1: INTRODUCTION.................................................................................... 1-1
Guide to this Manual ........................................................................................................ 1-1
For Your Safety ................................................................................................................ 1-2
Guidelines for Furnace Usage ................................................................................... 1-4
Guidelines for Used Oil Tanks .................................................................................. 1-5
Safety Labels ............................................................................................................. 1-6
SECTION 2: UNPACKING.......................................................................................... 2-1
Removing the Shipping Pallet.......................................................................................... 2-1
Unpacking and Inspecting All Components .................................................................... 2-1
Furnace Component List ........................................................................................... 2-1
Warranty Registration ...................................................................................................... 2-2
SECTION 3: FURNACE ASSEMBLY ......................................................................... 3-1
Understanding Assembly ................................................................................................. 3-1
Required Tools and Materials ................................................................................... 3-1
Installing the Observation Port......................................................................................... 3-2
Installing the Fan Assembly ............................................................................................. 3-3
Installing the Burner......................................................................................................... 3-4
Checking the Burner Nozzle and Electrodes............................................................. 3-4
Mounting the Burner on the Hinge Bracket .............................................................. 3-5
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing .......................... 3-6
Installing the Connector Block on the Furnace Cabinet ........................................... 3-6
Installing the Oil Line Tubing ................................................................................... 3-6
Installing the Air Line Tubing ................................................................................... 3-7
Locking the Burner into Firing Position .................................................................... 3-8
SECTION 4: FURNACE INSTALLATION................................................................... 4-1
Understanding Installation ............................................................................................... 4-1
Selecting a Location ......................................................................................................... 4-3
Guidelines for Selecting a Location .......................................................................... 4-3
Mounting the Furnace ...................................................................................................... 4-4
Ceiling Mounting ...................................................................................................... 4-4
Raised Platform Mounting ........................................................................................ 4-5
Floor Mounting.......................................................................................................... 4-5
Oil Tank Installation Specifications ................................................................................ 4-7
Installing the Tank Vent and Emergency Vent ......................................................... 4-8
Installing the Metering Pump........................................................................................... 4-9
Preparing for Installation........................................................................................... 4-9
Standard Mounting: Vertical Position ....................................................................... 4-9
Alternate Mounting: Horizontal Positioning ........................................................... 4-11
Wiring the Furnace and Pump........................................................................................ 4-12
Wiring to the Furnace .............................................................................................. 4-12
Wiring to the Metering Pump.................................................................................. 4-12
Installing the Suction Oil Line Components .................................................................. 4-13