Operator`s manual

TABLE OF CONTENTS
SECTION 1: INTRODUCTION.................................................................................... 1-1
Guide to this Manual ........................................................................................................ 1-1
For Your Safety... ............................................................................................................. 1-2
Guidelines for Furnace Usage ................................................................................... 1-4
Guidelines for Used Oil Tanks .................................................................................. 1-5
Safety Labels ............................................................................................................. 1-6
SECTION 2: UNPACKING ......................................................................................... 2-1
Removing the Shipping Crate .......................................................................................... 2-1
Unpacking and Inspecting All Components..................................................................... 2-1
Furnace Component List ........................................................................................... 2-1
Unpacking Items Packed Inside the Furnace.............................................................2-2
SECTION 3: FURNACE ASSEMBLY ......................................................................... 3-1
Understanding Assembly ................................................................................................. 3-1
Required Tools and Materials ......................................................................................3-1
Overview of Furnace Assembly ..........................................................................................3-2
Installing the Blower Assembly .....................................................................................3-3
Wiring the Blower Motor .............................................................................................3-4
Determining the Hot Air Discharge Configuration ................................................................3-5
Installing the Hot Air Discharge Components ......................................................................3-6
Installing the Energy Retention Disc .....................................................................................3-9
Installing the Energy Retention Disc in the Combustion Chamber ...................................3-9
Closing the Furnace Door ............................................................................................3-9
Installing the Burner ............................................................................................................3-9
Checking the Burner Nozzle and Electrodes .................................................................3-9
Mounting the Burner on the Hinge Bracket .................................................................3-11
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing .................................3-12
Installing the Connector Block on the Furnace Door ................................................... 3-12
Installing the Oil Line Tubing ......................................................................................3-12
Installing the Air Line Tubing ......................................................................................3-13
Locking the Burner into Firing Position .......................................................................3-14
SECTION 4: FURNACE INSTALLATION................................................................... 4-1
Understanding Installation ............................................................................................... 4-1
Important Safety Guidelines for Safe Installation ..................................................... 4-1
Selecting a Location ......................................................................................................... 4-5
Guidelines for Selecting a Location .......................................................................... 4-5
Mounting the Furnace ...................................................................................................... 4-6
Ceiling Mounting ...................................................................................................... 4-6
Raised Platform Mounting ........................................................................................ 4-7
Floor Mounting.......................................................................................................... 4-7