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SERVICE MANUAL

Prepare : Check: Approve:

Date Revise Version Description

2009.05.14 V1.0 Initial Issue

2009.11.10 V2.0 Add EX531/CB2800

2010.03.12 V3.0 Add ES526L/EX536L

2010.07.02 V4.0

Add DS316L

Add Burn-in environment setting in Chapter 4

ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L

Mina

Summary of content (79 pages)

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SERVICE MANUAL ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Date Revise Version Description 2009.05.14 V1.0 Initial Issue 2009.11.10 V2.0 Add EX531/CB2800 2010.03.12 V3.0 Add ES526L/EX536L 2010.07.02 V4.0 Add DS316L Add Burn-in environment setting in Chapter 4 Copyright July. 2010. All Rights Reserved.
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Preface This manual is applied to ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background.
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ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Comparison List Parts USER’S MANUAL EX531 EX536 36.8EH01G001 EX536L ES526 36.8HN01G001 36.8EH01G001 REMOTE REMOTE(For China) ES526L DS316L 36.8HN01G001 45.8EF02G001 NA 45.8EF02G002 SPEAKER 49.8CQ01G001 IO COVER MODULE 70.8BF03GR01 NA 45.8EF02G002 NA 49.8CQ01G001 70.8HQ07GR01 70.8EH13GR01 NA 49.8CQ01G001 NA 70.8HN10GR01 70.8HN11GR01 70.8GK02GR01 ENGINE MODULE 70.8EZ01GR01 70.8BF02GR01 70.8EH14GR01 DMD CHIP 48.8EZ01G001 48.
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Table of Content Chapter 1 Introduction Highlight 1-1 Compatible Mode 1-2 Chapter 2 Disassembly Process Equipment Needed & Product Overview 2-1 Disassemble Lamp Cover Module 2-2 Disassemble Lamp Module 2-2 Disassemble Top Cover Module 2-3 Disassemble Keypad Board Module (Not for ES526L/EX536L/DS316L) 2-4 Disassemble Zoom Ring 2-4 Disassemble Top Shielding 2-5 Disassemble Main Board Module
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Disassemble Bottom Shielding 2-15 Disassemble Speaker (Not for ES526L/EX536L/CB2800) 2-16 Rod Adjustment 2-16 Re-write Lamp Usage Hour 2-17 Chapter 3 Troubleshooting LED Lighting Message 3-1 Main Procedure 3-2 Chapter 4 Function Test & Alignment Procedure Test Equipment Needed 4-1 Service Mode 4-1 OSD Reset 4-1 Test Condition 4-2 Test Inspection Procedure 4-5 PC MOD
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USB Driver Upgrade Procedure 5-11 8051 Firmware Upgrade Prodedure 5-13 Chapter 6 EDID Upgrade EDID Introduction 6-1 Equipment Needed 6-2 Setup Procedure 6-3 EDID Key-In Procedure 6-4 Appendix A Exploded Image I Serial Number System Definition I PCBA Code Definition II Appendix B ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Confidential V
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Chapter 1 Introduction 1-1 Highlight No Item Description ● TI, 0.55” S450 SVGA DMD, Dark Chip 3 (For ES526/CB2800/�� ES526L/DS316L�) ● TI, 0.55” S450 XGA DMD, Dark Chip 3 (�� Fo�� r EX536/ EX536L� ��) ● TI, 0.55” S450 XGA DMD, Dark Chip 1 (For EX531) 1 Technology 2 Dimension (W x D x H) ● Outside Dimension 286.3 x 192.0 x 84.6 mm (excluding rubber feet) 3 Weight ● 5.
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No 14 Item System Controller Description ● DDP2431 ASIC Controller with Brilliant Color ● For ES526 • VGA-in: D-sub �� 15 �� pin x 1 • Composite: RCA �� x1 � • S-video: Mini-DIN �� 4 pin x 1 � • Audio-in: (Green coded port) �� Mini Jack �� x1 � ● For EX536/EX531 • VGA-in: D-sub 15 pin x 2 • Composite: RCA x 1 • S-video: Mini-DIN 4 pin x 1 • Audio-in: (Green coded port) Mini Jack x 1 14 Input Connections 16 Color Wheel ●6 �� Segments; RGBCYW ��
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Computer Compatibility (Analog) Compatibility Resolution V-Sync [Hz] H-Sync [KHz] 640 x 350 70 31.5 640 x 350 85 37.9 640 x 400 85 37.9 640 x 480 640 x 480 640 x 480 720 x 400 720 x 400 800 x 600 800 x 600 800 x 600 800 x 600 1024 x 768 1024 x 768 1024 x 768 60 72 75 70 85 56 60 72 75 60 70 75 31.5 37.9 37.5 31.5 37.9 35.2 37.9 48.1 46.9 48.4 56.5 60 1280 x 720 60 45 1280 x 768 60 47.8 1280 x 800 1152 x 864 1152 x 864 1152 x 864 60 60 70 75 49.702 53.5 63.8 67.5 1152 x 864 85 77.
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Chapter 2 Disassembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+): 105 2. Screw Bit (+): 107 3. Screw Bit (-): 107 4. Hex Sleeves 5 mm 5. Tweezers 6. Projector * Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the main board, you have to record the lamp usage hour. - As the disassembly process of EX536/ES526/EX531/CB2800/ES526L/EX536L/DS316L is the same, we take ES526 for example here.
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2-2 Disassemble Lamp Cover Module 1. Unfasten 2 screws (as red circle) on the Lamp Cover. 2. Disassemble the Lamp Cover Module. 2-3 Disassemble Lamp Module 1. Unfasten 2 screws (as red circle) on the Lamp Module. 2. Take off the Lamp Module.
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2-4 Disassemble Top Cover Module 1. Unscrew 2 screws (as red circle) from the Bottom Cover. 2. Unscrew 2 screws (as green circle) from the IO Cover . 3. Remove the Top Cover Module. Note: - When you remove the Top Cover, take care of the connector (as yellow square) which connected Main Board and Keypad Board Module, then unplug it from Keypad Board Module. - Avoid damaging by pulling keypad FPC cable. - Make sure the FPC cable plug into the correct ports when assembling it.
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2-5 Disassemble Keypad Board Module (Not for ES526L/EX536L/ DS316L) 1. Unscrew 4 screws (as red circle) to disassemble the Keypad Board Module from the Top Cover Module. 2. Tear off mylar from the Keypad Board Module. 3. Separate the Keypads from the Top Cover Module. 2-6 Disassemble Zoom Ring 1. Unscrew 3 screws (as red circle) from the Top Cover Module. 2. Remove the Zoom Ring.
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2-7 Disassemble Top Shielding 1. Unscrew 9 screws (as red circle). 2. Tear off 3M tape (as blue square). 3. Disassemble the Top Shielding. Top Shielding 2-8 Disassemble Main Board Module 1. Unscrew 3 screws (as red circle). 2. Tear off the black mylar (as green square). 3. Unplug 1 connector (as orange square) to remove the FPC cable. 4. Unplug 1 connector (as blue square) of Color Wheel.
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5. Unscrew 4 hex screws (as green circle) from IO Cover. 6. Unplug 5 connectors (as yellow square). Note: - Make sure cables plug into the correct ports when assembling the unit. Please refer to the below table details of each connector on Main Board.
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7. Unplug 1 connector (as orange square). 8. Remove the Main Board Module. 2-9 Disassemble Main Board Shielding 1. Unscrew 2 screws (as red circle). 2. Disassemble the Main Board Shielding.
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2-10 Disassemble Front Cover Module and IR Sensor Board 1. Unscrew 1 screw (as red circle). 2. Unfasten 2 tenons (as yellow square). 3. Remove the Front Cover Module. 4. Unfasten 2 tenons (as green square) to disassemble the IR Sensor Board Note: - Take care of the tenons when you disassemble the unit. IR Sensor Board IR Cover 2-11 Disassemble Engine Module 1. Unscrew 4 screws (as yellow circle) to disassemble the Engine Module.
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2-12 Disassemble Color Wheel Module 1. Unscrew 2 screws (as red circle) to disassemble the Color Wheel Module. 2. Unscrew 1 screw (as blue circle) to disassemble the Photo Sensor Board from the Color Wheel Module. Note: - Avoid touching the glass parts of color wheel. 2-13 Disassemble DMD Chip and DMD Board 1. Unscrew 2 screws (as red circle) to disassemble the Heat Sink and DMD Module. 2. Counterclockwise rotate the screw (as yellow circle) to disassemble the DMD Board and DMD Chip.
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2-14 Disassemble Rod Module 1. Unscrew 2 screws (as green circle) to take off the Rod Spring. 2. Unscrew 1 screw (as yellow circle) to take off the Rod Cover. 3. Remove the Rod. Note: - Avoid touching the Rod when you disassemble or assemble it. - Please notice the Rod Module’s direction when you assemble it (as picture A shown). Rod spring Rod cover Rod - Ensure left edge of Rod Module contact with the Engine base’s blocks. A B - Rod Spring must hook in the position as picture B shown.
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2-16 Disassemble Fan Module 1. Unscrew 3 screws (as red circle) to disassemble the Fan Module. 2. Unscrew 4 screws (as blue circle) to separate Fan and Fan Shielding. 3. Unscrew 1 screw (as yellow circle) to disassemble the Fan Duct.
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Note: - Take the Fan Module as the right gesture. the right gesture the wrong gesture 2-18 Disassemble LVPS Module 1. Unscrew 6 screws (as red circle). 2. Unplug 2 connectors (as yellow square). 3. Disassemble the LVPS Module and the AC Inlet Bracket.
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4. Tear off 1 mylar (as green square). 2-19 Disassemble IO Cover and Security Bar 1. Unscrew 2 screws (as yellow circle). 2. Unfasten 2 tenons (as green square). 3. Disassemble the IO Cover. 4. Unscrew 1 screw (as blue circle) to disassemble the Security Bar and Security Bar Cap from the IO Cover. Note: - Take care of the tenons (as green square) when you disassemble the IO Cover.
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2-20 Disassemble Interlock Switch 1. Unscrew 1 screw (as red circle) to disassemble the Interlock Switch. Note: Make sure the Interlock Switch cable be wedged fillister as the picture shown. Interlock Switch 2-21 Disassemble Lamp Driver Module 1. Unscrew 1 screw (as red circle) to remove the Lamp Driver Module. 2. Unscrew 4 screws (as yellow circle). 3. Unplug 3 connectors (as blue square).
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4. Disassemble the Lamp Driver Module and Lamp Driver Holder. 5. Unscrew 1 screw (as green circle) to disassemble the cable from Lamp Driver Holder. Lamp Driver Holder Lamp to Lamp Driver cable 2-22 Disassemble Bottom Shielding 1. Unscrew 3 screws (as red cricle) to disassemble the Bottom Shielding.
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2-23 Disassemble Speaker (Not for ES526L/EX536L) 1. Unscrew 2 screws (as yellow circle) to disassemble the Speaker. 2-24 Rod Adjustment 1. Environment Adjustment - The distance between the engine and the screen is 2.4 M. - This process should be done at a dark environment (under 2 Lux). 2. Procedure Adjustment - Change the screen to "white screen". - Adjust the screws by using the rod on the engine module to readjust the image. ("screw 1" should be adjusted first, and then "screw 2".
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3. Abnormal image inspection - I t should not have any abnormal color at the rim of the image by estimating through the eyes. Note: - To avoid over adjusting the rod. - After the opreation, please use the glue to fix the screws. 2-25 Re-write Lamp Usage Hour 1. Get into service mode - Press "Power", "Left", "Left" and "Menu" buttons sequentially to get into service mode. 2.
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Chapter 3 Trobleshooting 3-1 LED Lighting Message Power LED (Red / Green) Message Standby State (input power cord) Lamp LED (Red) (Red) Power on (warming) Power on and Lamp lighting Flashing (Green) (Green) Power off (Cooling) Flashing (Green) Error (Lamp failed) Flashing (Red) Error (Fan failed) Flashing (Red) Error (Over Temp.
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3-2 Main Procedure No Symptom Procedure - Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover , Interrupt Switch 1 No Power - Ensure all connectors are securely connected and aren’t broken - Check LVPS - Check Lamp Driver - Check Main Board - Check LED Status a. Lamp �� Fail: �� Power LED (flashes red), Lamp LED (lights red) - Check Lamp - Check Lamp Driver - Check Main Board 2 Auto Shut Down b.
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No Symptom Procedure - Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the “Source” button switch) - Ensure all connectors are securely connected and aren’t broken 4 No Image - Check Main Board - Check DMD Board - Check DMD Chip - Check Color Wheel - Check Engine Module 5 Mechanical Noise - Check Color Wheel - Check Fan Module - Check if the Main Board and the DMD Board are assembled properly 6 Line Bar/Line Defect - Check Main Board - Check DMD Boa
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No Symptom Procedure - Ensure the projection screen without dirt - Ensure the projection lens is clean 9 Poor Uniformity/ Shadow - Ensure the Brightness is within spec. - Check rod alignment - Check Engine Module - Ensure the projection screen without dirt - Ensure the projection lens is clean 10 Dead Pixel/Dust (Out of spec.
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No Symptom Procedure - If you forget the Password, please do the following steps to get the Universal Password: (1) When you turn on the projector, the message “Enter Security Code” appears. Please Input the “Current Security Code 8642” by Remote Control, then press “Enter”. (2) Press “Menu” button, select “Setup”, “Change Password”, then press” Enter” button. The message “Enter Security Code” appears again, repeat step (1). (3) The message “Enter New Security Code” appears.
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Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with SVGA/XGA resolution - DVD player with Multi-system, equipped "Component", "S-Video","Composite" and "HDMI". - HDTV Source (480P, 720P, 1080i, 1080P) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) 4-2 Service Mode 1. Turn on the projector 2.
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4-4 Test Condition 4-4-1 Normal Test Condition - Circumstance brightness: Dark room less than 10.0 lux. - Inspection distance: 1.8m~2.5m functional inspection. - Screen size: 60 inches diagonal. Screen Defects (While replacing DMD Chip, DMD Board , Main Board) 12.5 cm Zone B Frame Zone C 12.
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Order Symptom Pattern Criteria 5 Bright blemish (Dirty) Gray 10 pattern A+B≤2 (diameter <1/2 inch) 6 Dark blemish (Dirty) Blue 60 pattern A+B≤2 (diameter <1/2 inch) 7 Bright dot on frame Gray 10 pattern ≤1 For ES526/CB2800/ES526L/DS316L Order Symptom Pattern Criteria 1 Bright pixel ( dots) Any pattern A+B=0 2 Dark pixel(dots) Any pattern A+B≤3 3 Unstable pixel (dots) Any pattern A+B=0 4 Adjacent dark pixel (dots) Any pattern A+B=0 5 Bright blemish (Dirty) Gray 10 patter
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Order Symptom Pattern Criteria 3 Unstable pixel (dots) Any pattern A+B=0 4 Adjacent dark pixel (dots) Any pattern A+B=0 5 Bright blemish (Dirty) Gray 10 pattern A+B≤4 (diameter <1 inch) 6 Dark blemish (Dirty) Blue 60 pattern A+B≤4 (diameter <1 inch) 7 Bright dot on frame Black pattern ≤1 4-4-2 Burn-In Test - Temperature: 15°C~35°C - Circumstance brightness: Normal enviroment - Screen size: No concern - Display mode: ECO mode After repairing each unit, it should be Burn-in (refer to t
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4-5 Test Inspection Procedure Change parts Update Main Board Firmware Version Update v Color Wheel Index v Color Wheel Lamp Module Engine Module v v Reset lamp hour v OSD Reset v EDID v Re-write Lamp Hour Usage v v Rod adjustment v Note: - If Color appears abnormal after changing Main Board Module, please do Color Wheel index adjustment. - After changing parts, check the information above table.
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1. Frequency and tracking boundary Procedure - Test equipment: video generator - Test signal: analog 800 x 600 @60Hz - Test pattern: general-1 or master - Check and see if the image sharpness is well performed. - If not, re-adjust by the following steps: (1) Select "Frequency" function to adjust the total pixel number of pixel clock in one line period. (2) Select "Tracking" function and use right or left arrow key to adjust the value to minimize video flicker.
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leakage is brighter than full black pattern. - Using Black pattern, the light leak is acceptable when it appears out of the zone C. - The light leak appears in the zone C within the frame of any pattern, please use gray 10 pattern to judge it. - The pattern cannot accept the color level of the ineffective leakage is brighter than gray 10 pattern. Gray 10 Note: The defect criteria follows TI specification. 3.
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5. Blemish (Bright) Procedure - Test equipment: video generator - Test signal: analog 800 x 600 @60Hz - Test pattern: Gray 10 Inspection item - Bright blemish check. (dirty) Criteria - It is acceptable when it has 4 bright blemishes under gray 10 pattern. - Ref. Defect specification table Gray 10 Note: The defect criteria follows TI specification. 6.
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8. Color performance Procedure - Test equipment: video generator. - Test signal: 480p, 720p, 1080p - Test pattern: Master, 64 gray RGBW or SMPTE bar * Please refer to 4-2 to get into service mode. Use 720p & 1080p signal, master pattern to do HDTV test. Color cannot discolor to purple and blue. Inspection item - Check if each color level is well-functioned. - Color saturation Criteria - Screen appears normal.
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- Check the sound from speakers. - Check if "freeze" and "mute" are normal. - Press "V Keystone" on remote controller, check if keystone function is normal. 2. S-Video (not for CB2800) Procedure - Test equipment: DVD player - Test signal: S-Video Inspection item - Video performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check any abnormal color, line distortion or any noise on the screen. - Check the sound from speakers.
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Inspection item - Audio performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check the sound from speakers - Plug Audio cable into Audio In port, check if "Volume" is normal. - Plug Audio cable into Audio Out port, check if the out board speaker’s "Volume" is normal. - Adjust the volume to maximum by using the remote controller. - Check the sound from speakers. - Check if the "mute" is normal.
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- Follow the brightness formula to calculate brightness values. ☼ Brightness Formula Criteria Avg. (P1~P9)*1.1m2 ● 1000 ANSI lumen Full white pattern 3. Full On/Full Off Contrast Procedure - Full white pattern & full black pattern - Use CL100 to measure brightness values of full white pattern P5 & full black pattern B5 - Follow Contrast formula to calculate contrast values.
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4-9 Others 1. Function Inspection General - All OSD functions must be checked for functionality. When OSD menu is displayed, there shall be no visible peaking, ringing, streaking, or smearing artifacts on the screen. Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be displayed upon “Recall” is selected from OSD.
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Chapter 5 Firmware Upgrade Section 1: System Firmware Upgrade 5-1-1 Equipment Needed Software: (DDP 2431) - DLP Composer Lite 7.1 - Firmware - Library file (Library v7.1 0330) Hardware: - Projector - Power cord: 42.50115G001 - RS232 cable: 42.83618G001 - PC or Laptop Note: The FW upgrade procedure for EX536/ES526/EX531/CB2800/ES526L/EX536L/DS316L is the same,we take ES526 as an example here.
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5-1-2 DLP Composer Lite Setup Procedure 1. Choose "DLP Composer Lite V7.1 Setup" Program. 2. Click "Next". 3. Read "License Agreement". -C hoose "I accept and agree to be bound by all the terms and conditions of this License Agreement". - Click "Next". 4. Click "Next".
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5. Click "Next". 6. Click "Next". 7. The program is executing "installing" status. 8. Click "Finish".
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5-1-3 Firmware Upgrade Procedure 1. Set-up -H old on "POWER" button and plug in the power cord, the power LED will start to flash until the LED status goes to steady orange, the Temp LED and Lamp LED will light on red. - Loosen the "POWER" button. - Connect projector with PC by RS232 cable. Note: T he system fan and the lamp will not operated. 2. Execute the "DLP ComposerTM Lite 7.1" file. 3. Click "Edit" and "Perferences".
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4. Click "Library". -C lick the "Browse" and navigate to the directory where you put the DLP Composer installation files in. - Click "Library v7.1 0330" folder. - Click "OK". 5. Click "Communications". - Select "Serial Port", then click "Configure". 6. "Serial Port Configuration" picture will appear on the screen. - Make sure the settings are as below: (1) In "Baud Rate" item, select "115200". (2) In "Data Bits" item, select "8". (3) In "Stop Bits" item, select "1". (4) In "Parity" item, select "None".
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8. Choose "Flash Loader". -C lick "Browse" to search the firmware file (*.img). - Click "Open". 9. Select "Skip Boot Loader Area". (select "32KB"). - Click "Reset Bus" to erase the flash memory. 10. If the FW is ready, click "Start Download" to execute the firmware upgrade. - Click "Yes". 11. Proceeding Picture.
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12. It takes about 8 minutes, the firmware upgrade process is finished, "Download completed" will appear on the screen. -U nplug RS232 cable and power cord. 13. Check FW version. - Re-plug in power cable, then restart the unit and get into the Service mode to check the firmware version. ( To get into Service mode, please press "Power", "Left", "Left" and "Menu" buttons sequentially.
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Section 2: 8051 Firmware Upgrade Procedure 5-2-1 Equipment Needed Software: (DDP 2431- USB) - Setup _NLINK_en - Manley USB Driver_NLINK - xxx_8051_xx.hex Hardware: - Projector - Power cord: 42.50115G001 - NLINK Fixture: SP.8CS02G001(include Mini USB cable) - PC or Laptop Note: The 8051 FW upgrade procedure for EX536/ES526/CB2800/EX531/ES526L/EX536L/ DS316L is the same, we take ES526 as an example here.
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5-2-2 NLINK Setup Procedure 1. Choose "setup_NLINK_en.exe" Program. 2. Click "Next". 3. Click "Next". 4. Click "Next".
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5. Click "Next". - Select the additional task that you may create a desktop icon. 6. Click "Install" to begin installing NLINK Procedure. 7. Click "Finish". - Complete the NLINK setup.
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5-2-3 USB Driver Upgrade Procedure 1. Set-up - Plug in the power cord, the power LED will light on red. - Connect VGA-1 in Port of projector with NLINK Fixture . - Connect NLINK Fixture with PC by USB cable. (1) Note:Please connect VGA1 IN Port of EX536/ EX531 with NLINK Fixture. (2) (3) 2. Execute Program (1) "Found New Hardware Wiszard" picture will appear on the screen. (2) Select "Install from a list or specific location (Advanced)". (4) (3) Then click "Next".
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(7) Click "Next". (8) Click "Continue Anyway". (9) Click "Finish". - "Manley TPRP1-Protocol Emulator" will appear on the picture. (7) - Complete the USB Driver Upgrade Procedure. Note: If the PC appear "Found New Hardware Wiszard" picture again, repeat step 2 to install USB Drivier once more.
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5-2-4 8051 Firmware Upgrade Procedure 1. Execute 8051 FW Program - Double click "NLINK V1.2" to execute NLINK program. 2. Choose the right type of MCU - "MCU Choose" picture will appear on the screen, select "N79A901R". - Click "OK". 3. Program settings - "Manley Nlink" picture will appear on the screen. - Ensure "MCU" Choose" is correct, the picture will show the MCU's type: "N79A901R"(as red square).
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4. Choose 8051 file (*.hex) - Click "Open". - Select the 8051 file where you put the file in, then click "Open". 5. Program settings - In "Security" item, select "None". - In "Code" item, select "Keep...". - Checking the "CheckSum" item 322E. - Click "Erase/Write(W)" to execute 8051 FW upgrade. 6. Finish - When 8051 FW upgrade process is finished, "Write Chip success" will be shown.
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Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number.
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6-2 Equipment Needed Software - EDID Program - EDID File (*.ini) Hardware - Projector - Power Cord for Projector (42.53506G002) - VGA Cable (42.87305G102) - RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G001) - Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed) - Power Adapter (47.57803G001) - DVI cable: 42.
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6-3 Setup Procedure VGA Cable P3 1. Connect all ports (1) Connect P1 of fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P3 of fixture with VGA Port of projector by VGA Cable. JP1 Adapter (3) Plug Power Adapter to JP1 of fixture. JP3 P1 RS232 Cable (4) Power on fixture. (5) Plug Power Cord to projector. Note: You must confirm that the JP3 is closed in all procedure.
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6-4 EDID Key-In Procedure 1. Execute EDID Program - Double click "EDID" to execute EDID program. 2. Process (2) (1) Select the COM Port which you are using. (2) Click "Model". (3) Select the source file (*.ini). (1) (4) Click "Open". (5) Key in the Serial Number into the Barcode blank space. (6) In "Write Source Select" item, select "VGA1". (3) (7) Click "Program".
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3. Change the cable to VGA1 - When the message "Please change the cable to VGA1" appear on the screen, click "OK". 4. When the EDID program is completed, a message "OK" will appear on the screen. 5. Read EDID "VGA" information - In "Read item", select "Analog" and "Trans", then click the "Read". 6. EDID informations will show the result.
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Appendix A (Exploded Image) Note: This chapter is only designed to show the exploded image of the projector. For updated part numbers, please refer to RSPL report. D.C.
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Item P/N Description 1 2 3 4 70.8EH01G001 70.8EH03G001 70.8EH02G001 70.8EH05G001 5 51.8CS11G001 6 7 70.8EH06G001 85.0A123G050 ASSY TOP COVER MODULE ES526 ASSY BOTTOM MODULE ES526 ASSY ONE FAN MODULE ES526 ASSY LAMP MODULE ES526 LAMP DRIVER HOLDER PPS BLACK PDGDSU30 ASSY ENGINE MODULE ES526 SCREW P/F MECH M3*5 Ni ASSY IO COVER MODULE FOR ES526 (SERVICE) IO LABEL ES526 SCREW PAN MECH M3*8 BLACK “GREEN” HDMI CONNECTOR GASKET L15*W10*H1 SCREW HEX I/O #4-40 H3.5*L8 NI NYLOK W.
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D.C.
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Item P/N Description 1 2 3 4 70.8EH01G001 70.8EH03G001 70.8EH02G001 SP.8EH01GC01 70.8EH05G001 5 51.8CS11G001 6 7 70.8BF01G001 85.
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ASSY TOP COVER MODULE 15 3 7 2 1 6 4 10 8 11 14 12 9 13 5 ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Confidential
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Item P/N 1 2 51.8EH09G001 80.8EH03G001 3 42.00304G001 4 5 6 7 51.8CS13G001 75.8EH01G001 85.1A123G050 85.3A126G040 8 51.8CS12G001 9 51.8CS08G001 70.8EH11GR01 51.8EH05G001 51.8EH02G001 51.8EH06G001 51.8EH03G001 51.8CS17G001 41.89S18G001 10 11 12 13 14 15 Description Parts Supply METAL DOME ES526 PCBA KEYPAD BOARD FOR Z15 GENERIC FFC KEYPAD TO FORMATTER BD 16P P=0.5 122mm HD80 TOP COVER MYLAR PDG-DSU30 TOP COVER MODULE ES526 SCREW PAN MECH M3*5 Ni SCREW CAP HEAD D7.0 MECH M2.
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ASSY FAN SHIELDING MODULE 5 6 3 4 1 Item P/N 1 49.88T01G001 2 3 4 5 6 85.1A123G060 61.8EH01G001 85.1F123G260 61.8EH03G001 51.8EH08G001 Description Parts Supply SUNON, KDE1207PKV1-A 70*70*20mm AXIAL FAN SCREW PAN MECH M3*6 NI FAN SHIELDING SECC 0.
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ASSY BOTTOM COVER MODULE ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Confidential VIII
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Item P/N 1 2 51.80S21G011 75.8AA04G001 70.8EH12GR01 3 51.8CS02G001 4 5 6 7 8 9 51.8EH10G001 51.8CS15G001 61.88T19G001 61.8CS03G011 85.1A123G060 85.1A626G050 10 85.1C224G051 11 49.8CQ01G011 12 51.89W18G001 13 51.89W17G001 14 15 16 17 18 19 20 52.86801G001 86.00122G015 52.89W04G002 51.8CS18G001 41.8EH01G001 41.88T01G001 75.
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ASSY ENGINE MODULE ES526/EX536/EX531/CB2800/ES526L/EX536L/DS316L Confidential
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Item P/N Description Parts Supply 6 70.8EH18GR01 7 70.8CP10G001 8 48.8EH01G001 9 10 52.8CP01G001 52.8CP02G001 11 85.4A826G118 12 52.8CP04G001 13 14 15 16 17 18 19 20 21 70.8CP11G001 61.8CP02G001 70.8CP12G001 61.8EF03G001 23.8AH20G002 61.88N13G002 61.88N12G001 51.8CS07G001 85.WA321G035 22 51.8CS20G001 23 41.87Y03G001 ASSY ENGINE MODULE FOR ES526 (SERVICE) FPL62 PROJECTION LENS ASSY RELAY MODULE Z15 CONDENSER1 FOR A15W SCREW PAN MECH M2.
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ASSY COLOR WHEEL MODULE Z15 Item P/N 70.8EH15GR01 1 2 61.8CP03G001 80.8EG04G001 3 23.8BA19G001 4 85.1A126G040 5 51.82Y29G001 6 7 52.83615G001 61.83628G001 Description Parts Supply ASSY COLOR WHEEL MODULE FOR ES526 (SERVICE) CW BRACKET SECC X1161 PCBA PHOTO SENSOR BOARD FOR HD20 COLOR WHEEL YO 6SCW R85Y37G90C28W42B78 FOR P1166/1266 SCREW PAN MECH M2.
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A.K.
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Item P/N Description 1 2 3 4 5 6 7 DC.8EH01G00E 75.8CS02G001 51.52109G003 55.8EH02G001 56.8EH01G001 56.8EH02G001 42.00200G002 8 42.00120G001 9 45.89U01G001 10 55.8EH01G001 11 12 35.52302G091 35.86821G001 13 51.86847G001 D.C. ES526 LENS CAP MODULE PDG-DSU30 PE BAG 450*350*0.07 FOR OPTOMA PARTITION PAPER ES526 PACKING BOTTOM AIR BAG 480*600MM ES526 PACKING TOP AIR BAG 240*1050MM ES526 CABLE VGA 15P 1.8M BLK EP739 CABLE POWER CORD 1.
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Appendix B I.
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II.