Express Multi Surface Carpet and Upholstery Cleaner Model No.: 100-041-017 12 gal Multi Surface Cleaner Operator and Parts Manual CLEANMASTER 11015 47TH AVENUE WEST MUKILTEO WA 98275 U.S.A. FAX: 1-800-426-4225 Website: http://www.cleanmaster.com CUSTOMER SERVICE: 1-425-775-7276 MNL50005 Rev.
OPERATION This manual is furnished with each new model. It provides necessary operation and maintenance instructions and an illustrated parts list. MACHINE DATA Read this manual completely and understand the machine before operating or servicing it. Please fill out at time of installation for future reference. Use the illustrated Parts Lists to order parts. Before ordering parts or supplies, be sure to have your machine model number and serial number handy.
OPERATION SAFETY PRECAUTIONS This machine is intended for commercial use. It is designed to wet clean carpet and upholstery in an indoor environment and is not constructed for any other use. Use only recommended cleaning solutions and accessory tools. All operators must read, understand and practice the following safety precautions. 4. Before leaving or servicing machine: – Turn off machine. – Unplug cord from wall outlet. 5. When servicing machine: – Unplug cord from wall outlet. – Avoid moving parts.
OPERATION MACHINE COMPONENTS 3 4 1 9 2 6 7 10 8 5 1. 2. 3. 4. 5. Recovery Tank Solution Tank Recovery Tank Lid Solution Tank Lid Star Assembly 6. 7. 8. 9. 10. Power Cord Connector Solution Tank Coupler to Base Squeegee connection loop Recove ry Tank Drain Solution Hose Connector MACHINE SETUP 1. Carefully check carton for signs of damage. Report damages at once to carrier. The machine is shipped fully assembled and is ready for use. WARNING: Flammable materials can cause an explosion or fire.
OPERATION ATTENTION: If using powdered cleaning chemicals, mix prior to adding to solution tank. NOTE: Prespraying carpet prior to cleaning will enhance the overall cleaning results. 6. CLEANING CARPETS WITH WAND 1. Plug machine’s power cord into grounded wall outlet. (Figure 3). Turn on the vacuum switch. Next, activate the pump by turning on the “Continuous Spray” switch (Figure 5). Warning: Do not activate power head switch when using a wand or accessory tool.
OPERATION MACHINE OPERATION - ROTARY CONTROLS There are three switches installed in the dash panel located on the main handle assembly. Place vacuum switch in the on position. Next, turn on “Power Head”. For solution output, activate either the “Continuous Fig 9 Turning the knob clockwise increases the amount of tilt. The large tires in the front and the swivel casters in the rear of the Express allow the machine to easily pivot and glide in and out of tight places. CLEANING PATTERN Fig.
OPERATION CLEANING WITH ACCESSORY TOOLS 1. Attach solution and vacuum hose as described in the “Machine Operation – Wand” section of this manual. 2. Connect accessory tool and operate as normal (Figure 11). Remember it is only necessary to turn on the vacuum switch since activating it also turns on the solution pump Fig. 11 NOTE: Before cleaning upholstery, always check cleaning instructions sewn in furniture by manufacturer. 3.
OPERATION gearbox shaft, if not removed, may damage the gearbox oil seal resulting in loss of oil in the gearbox. If the gearbox is operated without oil, severe damage may occur. (This requires removing the cleaning head. To do this, refer to “Repair Guide” section of this manual.) MACHINE MAINTENANCE To keep machine in good working condition, simply follow machine’s daily, weekly and monthly maintenance procedures. FOR SAFETY: When servicing machine, unplug cord from wall outlet. 7.
OPERATION step by step instructions on removing the cleaning head and seal, refer to the “Repair Guide” section of this manual.) Always keep a spare felt seal soaking in 30 weight oil. By WEEKLY MAINTENANCE (Every 20 Hours of Operation) 1. Inspect vacuum hoses for holes and loose cuffs. FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers. 2. Inspect cord and cord grip for damage. Replace immediately if damaged. 3.
OPERATION QUARTERLY MAINTENANCE (Every 250 hours of Operation) STORING MACHINE Check vacuum motor for carbon brush wear. Replace motor if worn to a length of 10mm (0.38”) or less. 1. Before storing machine, be certain to drain and rinse tanks of all water. 2. Store machine in a dry area in the upright position. 3. Open recovery tank lid to promote air circulation. 4. If storing in cold climate, freeze protect. REPAIR GUIDE FOR SAFETY: When servicing machine, unplug cord from wall outlet.
OPERATION TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Faulty switches or wiring. Contact Service Center. Faulty power cord. Contact Service Center. Building circuit breaker tripped. Reset Breaker. Solution pump does not operate. Faulty switch or wiring. Vacuum motor does not operate. Poor solution pick-up. Uneven or no spray. Mnl50005 (02-03) Contact Service Center. Vacuum switch not turned on. Activate vacuum switch Pump not primed. Faulty solution pump motor.
OPERATION SPECIFICATIONS Model EXPRESS MULTI SURFACE CLEANER LENGTH 1308 mm (51.5 in) WIDTH 406 mm (16 in) HEIGHT 1047.7 mm (41.25 in) WEIGHT 71.6 Kg (158lbs) SOLUTION TANK CAPACITY 45 L (12 gal) RECOVERY TANK CAPACITY 45L (12 gal) SOLUTION PUMP 120 V, 4.13 bar (60psi), .7 A VACUUM MOTOR – 3 STAGE @120 V, 10.6A, 1272 W SEALED WATER LIFT 2718 mm (107 in) HEAD SPEED 130 RPM HEAD MOTOR 120V, 1/2HP, 5.6 A, 672W TOTAL POWER CONSUMPTION 120V, 13.8 A, 1656W POWER CORDS 1 @ 15.
ELECTRICAL DIAGRAM EXPRESS MULTI SURFACE CLEANER 120 V WIRING DIAGRAM Mnl50005 (02-03) 13
PARTS LIST EXPRESS MULTI SURFACE CLEANER TANK GROUP 14 Mnl50005 (02-03)
PARTS LIST EXPRESS MULTI SURFACE CLEANER TANK GROUP PART # DESCRIPTION PART # DESCRIPTION B-09.07 6-32 X 3/8 PHXZINC 4 J-803 LID, VAC EXPRESS 1 B-12.6 6-32 X 1 1/4 PHXZINC 3 K-09.6 CORD 50' 12/3 SJT YELLOW W/LOCK 1 B-14.6 NUT, 6 -32 HEX ZINC NYLOK 3 K-16.96 BUSHING,RELIEF 1/2 NPT 1 B-14.9 NUT, 6 -32 FOR PLASTIC 4 K-16.97 NUT,NYLON BUSHING REL.1/2 2 B-16.2 8-32 X 3/8 PHXSS 4 K-21.4 SWITCH, OMRON MOMENTARY SPDT SWITCH 1 B-17.
PARTS LIST EXPRESS MULTI SURFACE CLEANER BASE GROUP 16 Mnl50005 (02-03)
PARTS LIST EXPRESS MULTI SURFACE CLEANER BASE GROUP • PART # DESCRIPTION PART # DESCRIPTION B-11.2 6-32 X 3/4 FHXSS 100 DEG QTY. 3 C-59 PUSHNUT FASTNER, 1/2 CAP QTY. 2 B-14.6 NUT, 6 -32 HEX ZINC NYLOK 3 C-97 YOKE END LINKAGE,1/4-28 STEEL 1 B-21 10-32 X 5/16 PHXSS 1 D-04 BUSHING 3/8 X 1/4 NPT BR. 1 B-24 10-32 X 3/4 PHXSS 6 D-07.01 COUP 1/4 NPT X -4 SAE 2 B-24.1 10-32 X 3/4 PHXZINC 3 D-15.2 45 ST ELBOW 1/4 NPT 1 B-26.
PARTS LIST EXPRESS MULTI SURFACE CLEANER ROTARY HEAD ASSMEBLY ` 18 PART NO DESCRIPTION 000-006-009 BASE, HIGH SPEED QTY.
PARTS LIST PUMP 60 PSI BREAKDOWN SL-24 SL-24.136 L-24.13 ` PART # DESCRIPTION QTY. • SL-24 PUMP,DIA 60 PSI 120V W/WIR & SW 1 • L-24.13 PUMP,DIA HEAD ASM W/SWT 60PSI 1 MOTOR, 60PSI 120V W/PLUGS 1 • SL24.
OPTIONS 20258 ECONO FLOOR TOOL PART # DESCRIPTION QTY. PART # B-24.1 10-32 X 3/4 PHXZINC 1 • B-26.57 10-32 X 1 3/8 PHX ZINC 1 B-28.03 NUT, 10-32 NYLOK ZINK 2 B-40.15 5/16-18 X 3/4 HEX CP 2 B-40.33 NUT 5/16-18 NYLOCK, ZINC C-07.9 GRIP, FLRTOOL 1 1/2 X 6 D-15.2 D-41 F-09 DESCRIPTION QTY. Q/C 1/4" PLUG BR SHUT OFF 1 G-23 VALVE, KNGSTN STD S BND 1 • JET, 11006 E VEE BRASS 1 M-16.5 HOE HANDLE,ECONO FLRTL 1 2 M-16.5A "U"CLAMP,SUPP HOE HNDL EC 1 1 M-19.
OPTIONS 20078A HAND TOOL PART # Description PART # Description B-05.5 4-40 X 7/8 PHXZINC 1 GR-2-006N70 O-RING,2 -006 BUNA 70DR 2 B-07.5 NUT, 4 -40 HEX ZINC NYLOK 1 GR-2-011N70 O-RING,2 -011 BUNA 70DR 1 B-11.5 6-32 X 1 PHXZINC 2 GR-2-013N70 O-RING,2 -013 BUNA 70DR 1 B-14.6 NUT, 6 -32 HEX ZINC NYLOK 2 H-03.5 CAP NUT,TEE JET POLYPRO 1 B-16.2 8-32 X 3/8 PHXSS 1 H-18.8 JET, 110015 STD FLAT SPRYTIP PLSTIC 1 B-18.
WARRANTY POLICY PARTS ONLY – STANDARD REPLACEMENT POLICY For the first 12 months from the date of purchase, CleanMaster will warranty all components against material and workmanship defects. In the event of a part failure, please call your distributor to obtain a replacement part. If you are unable to contact your distributor, you may contact CleanMaster parts direct at (425) 775-7276.
WARRANTY CleanMaster warrants the Express Cleaning Machine against defects in material and workmanship under normal use and service. CleanMaster, hereby, extends a limited three-year warranty on the polyethylene machine housing of the Express against cracking or leaking and a one-year warranty on the rest of the machine against manufacturing defect or workmanship subject to the terms and conditions that follow.
Mnl50005 (02-03)
WARRANTY CleanMaster warrants the Express Cleaning Machine against defects in material and workmanship under normal use and service. CleanMaster, hereby, extends a limited three-year warranty on the polyethylene machine housing of the Express against cracking or leaking and a one-year warranty on the rest of the machine against manufacturing defect or workmanship subject to the terms and conditions that follow.
Mnl50005 (02-03)
