Cleo Premium Pro Professional steam generator MOUNTING INSTRUCTIONS 90549003 EN
Contents 1 1.1 1.2 Introduction To the very beginning Notes on the mounting instructions 4 4 4 2 For your safety 6 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.7.1 3.7.2 3.8 3.9 Product Overview Models overview Identification of the unit Steam generator construction Functional description Humidification system overview Options Accessories Accessories overview Accessory details Standard delivery Storing/Transportation/Packaging 8 8 9 10 11 13 14 14 14 16 17 17 4 4.1 4.1.1 4.1.2 4.
1 Introduction 1.1 To the very beginning We thank you for having purchased the steam generator Cleo Premium Pro. The steam generator Cleo Premium Pro incorporates the latest technical advan ces and meets all recognized safety standards. Nevertheless, improper use of the Cleo Premium Pro may result in danger to the user or third parties and/or impairment of material assets.
Explanation of the symbols used in this manual CAUTION! The catchword “CAUTION” designates notes in this documentation that, if neglected, may cause damage and/or malfunction of the unit or other material assets. WARNING! The catchword “WARNING” used in conjunction with the general caution symbol designates safety and danger notes in this documentation that, if neglected, may cause to injury to persons.
2 For your safety General Every person working with the Cleo Premium Pro must have read and understood the present mounting instructions before carrying out any installation work. Knowing and understanding the contents of the mounting instructions is a basic requirement for protecting the personnel against any kind of danger, to prevent faulty installation, and to install and operate the unit safely and correctly.
Behaviour in case of danger All persons working with the Cleo Premium Pro are obliged to report any alterations to the unit that may affect safety to the owner without delay and to secure such a unit against accidental powerup. Prohibited modifications to the unit No modifications must be undertaken on the Cleo Premium Pro without the express written consent of the manufacturer. For the replacement of defective components use exclusively original accessories and spare parts available from Cleopatra B.V.
3 Product Overview 3.1 Models overview Steam generators Cleo Premium Pro are available with different heating voltages and steam capacities ranging from 5 kg/h up to a maximum of 65 kg/h. Heating voltage ** Max. steam capacity in kg/h Model Cleo Premium Pro small 5 534 x 8 834 x 15 1534 x 23 2364 x 32 3264 x 45 4564 x 65 6564 x 400V3 (400 V/3~/50...60 Hz) 400V2 (400 V/2~/50...60 Hz) 230V3 (230 V/3~/50...60 Hz) 230V1 (230 V/1~/50...
3.2 Identification of the unit The identification of the unit is found on the type plate: Type designation Heating voltage Maximum steam capacity per unit Admissible water supply pressure Serial number (7 digits) Type: Premium Pro 4564 Heating voltage: 400V / 3~ / 50...60Hz Steam capacity: 45.0 kg/h Water pressure: 1...10 bar Month/Year 02.10 Ser.Nr.: XXXXXXX Power: 33.8 kW Ctrl. Voltage: 230V / 1~ / 50...
3.
3.4 Functional description The steam generator Cleo Premium Pro is a pressureless steam generator that utilizes an electrode heating. The steam generator Cleo Premium Pro is designed for steam generation for steam baths.
Upon reaching the requested steam capacity, the inlet valve closes. If the steam generation decreases below a certain percentage of the required capacity, due to lowering of the water level (e.g. because of the evapora tion process or drainage), the inlet valve opens until the required capacity is available again. If the required steam capacity is lower than the actual output, the inlet valve is closed until the desired capacity is achieved by lowering of the water level (evaporation process).
3.5 Humidification system overview KTY 14 12 DS22 DS35 1 2 3 4 F OF 5 Z261 10 6 7 9 F OF ON ON 11 8 125...1250 µS/cm 1...10 bar 1...
3.6 Options Cleo Premium Pro... 522 524 532 534 822 824 832 834 1532 1534 1xCT22 Steam hose connector with condensate trap 2362 2364 3262 3264 4564 1xCT35 Cable glands 6564 2xCT35 CG Internal control voltage supply (for mains supply with neutral lead) 1xS-CVI @-Link Cleo Premium Pro Gateway to connect the Cleo Premium Pro to a building management system. Two versions are available: BACnet/IP or LonWorks. 1xM-CVI 1xL-CVI Configuration according to separate documentation Cleo Premium Pro..
Accessories for operation control Cleo Premium Pro... 522 524 532 534 822 824 832 834 1532 1534 Temperature sensor 2362 2364 3262 3264 4564 6564 1xKTY Cleo Premium Pro Remote-Terminal 1 Terminal (RP) for the remote control of up to 8 steam generators Cleo Premium Pro Touch Screen Panel 1xTSP General accessories Cleo Premium Pro...
3.7.2 Accessory details 3.7.2.1 3.7.2.1 Steam distributor DDS22 ø22.5 mm ø48.5 mm max. 19 mm 3.7.2.2 3.7.2.2 Steam distributor DDL22/DDL35 ø43 mm DDL22: ø22.5 mm DDL35: ø35 mm max. 18 mm 3.7.2.3 3.8.2.3 Steam distributor W22/W35 W22: W35: ø43 mm ø61 mm W22: W35: 16 ø22.
3.8 Standard delivery The standard delivery includes: – Steam generator Cleo Premium Pro with water connection hose G 3/4" G 3/8" and water drain hose ø 31/40 mm equipped with the options ordered according to chapter 3.6, fixing set, mounting instructions (this document) and operating instructions, packaged in cardboard box Unit type 3.
4 Notes for the planning engineer 4.1 Selecting the unit version To select the unit version the following planning steps are required: 1. Determinating the required maximum steam capacity according chap ter 4.1.1 2. Selecting the unit version from the table in chapter 4.1.2 4.1.
4.1.2 Selecting the unit Cleo Premium Pro 4564 400V3 Heating voltage ** Max. steam capacity in kg/h 400V3 (400 V/3~/50...60 Hz) 400V2 (400 V/2~/50...60 Hz) 230V3 (230 V/3~/50...60 Hz) 230V1 (230 V/1~/50...60 Hz) Model Cleo Premium Pro Unit size small medium 5 534 x 8 834 x 15 1534 x 23 2364 x large 32 3264 x 45 4564 x 65 6564 x 5 524 x 8 824 x 5 532 x 8 832 x 15 1532 x 23 2362 x 32 3262 5 522 x 8 822 x x ** Other heating voltages on request 4.
5 Mounting and installation work 5.1 Important notes for mounting and installation work Qualification of personnel All mounting and installation work must be carried out only by well qualified personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note Strictly observe and comply with all information given in the present mounting instructions regarding the location of the unit and the installation of water, steam and electricity.
5.2 Installation overview Temperature control KTY A5 min. 20 % + ext. 300 mm min. 5 % – 24V TEMP IN GND 24V TEMP S X31 Rmin . Premium Pro DS22 5 4 3 2 1 min. 300 mm DS35 F OF F OF in. Rm ON Q6 Q5 G 3/4" 300 DDS22 DDL22 DDL35 W22 W35 ON mm ø 31 mm min. 50 cm ø14/7 mm G 1/2" G 3/8" Heating voltage Z261 Steam installation see chapter 5.4 125...1250 µS/cm 1...10 bar 1...40 °C K1 L1 L2 L3 ≥ 40 mm PE XE1 L1 L2 L3 Mounting the unit see chapter 5.3 Premium Pro ext.
Mounting the unit 5.3.1 Notes on locating the unit min. 400 mm 5.3 00 .1 min mm m 0m 10 in. m X Z Y 00 .6 in m min. 380 mm m m 522 524 532 534 822 824 832 834 1532 1534 2362 2364 3262 3264 4564 6564 X 428 428 508 508 563 563 563 Y 255 255 345 345 354 354 354 Z 575 575 620 620 640 640 640 Net weight in kg 12 12 19 19 28 28 30 Operating weight in kg 17 17 29 29 65 65 67 Cleo Premium Pro ...
The installation site of the steam generator depends largely on the location of the steam distributor (see chapter 5.4). To ensure proper functioning of the steam generator and to obtain an optimal efficiency, the following points must be considered and observed when choosing the location for the steam generator: – Install the steam generator so that the length of the steam hose is kept as short as possible (max.
5.3.2 Mounting the steam generator Dimension b c b Unit type 522, 524, 532, 534, 822, 824, 832, 834 1532, 1534, 2362, 2364 3262, 3264, 4564, 6564 a 204,0 mm 205.0 mm 205.0 mm b 40,0 mm 50.0 mm 52.5 mm c 150,0 mm 210.0 mm 260.0 mm a A A B Procedure 1. Mark the attachment points “A” for the wall support at the desired position with the help of a spirit level. Then, drill holes diameter: 8 mm, depth: 40 mm. 2.
5.3.3 Inspecting the installed unit Check the following points: Is the unit installed in the correct place (see chapter 5.3.1)? Is the supporting surface stable enough? Is the unit correctly aligned, vertically and horizontally? Is the unit properly secured (see chapter 5.3.
5.4 Steam installation 5.4.1 Overview steam installation DDS22 DDL22 DDL35 W22 W35 300 mm min. 20 % + Rmin . 300 min. 5 % – Rm in. KS10 min. 20 % + min. 300 mm mm min. 5 % – DS22 in. Øm mm 200 m m 00 3 in. Rm DDS22 DDL22 DDL35 W22 W35 26 min.
5.4.2 Positioning/mounting the steam distributor It’s the responsibility of the customer to correctly position the steam distribu tor in the steam bath cabin. WARNING! Hot water vapour - Danger of scalding! Shield the steam outlet of the steam distributor with corresponding meas ures to make sure steam bath users can not be burned by the steam flow. Detailed information on the installation of steam distributors DDS..., DDL... and W... can be found in the separate mounting instructions for these products.
5.4.3 Installing the steam and condensate hose Important! Use original steam and condensate hose from Cleopatra B.V. exclusively. Other types of hoses can cause undesired operational malfunctions. Instructions for the hose layout The hose layout depends on the position of the steam distributor: – Steam distributor is mounted more than 500 mm above the top edge of the steam generator: min. 20 % + min. 20 % min. 300 mm – 30 0m m min. 300 mm in. max. 4 m Ømin.
Steam distributor is mounted less than 500 mm above the top edge of the steam generator: – mm min. 5 % – . Rmin 300 min. 20 % + DS22 max. 4 m min. 300 mm DS35 in. Rm 300 mm Obstacle min. 20 % in. Rm + 300 0m . 30 – m max. 4 m mm min. 5 % Rmin min. 20 % min. 20 % – in. Øm mm 200 Install condensate drain (accessory CD..) at the lowest point min.
– The steam hose should be kept as short as possible (max. 4 m) while observing the minimum bend radius of 300 mm. Important! Allow ance must be made for a pressure loss of approx. 100 Pa per meter steam hose. Note: If your particular installation exceeds the maximum steam hose length of 4 m contact Cleopatra B.V. In any case, steam hoses longer than 4 m must be insulated in their entire length (e.g. with insulation hose “EcoTherm”).
Steam line with fixed piping For steam lines with fixed piping, the same instructions apply to the laying of the piping as already described. D 5x in. min. 20 % + in. Øm mm 200 min. 300 mm Rm min. 5 % – min. 300 mm min. 20 % + in. Rm 4x D The following additional notes should be observed: – The minimum internal diameter of the steam line (diameter dependent on the steam generator) should be applied over the whole length of the piping. – Use exclusively copper pipe or stainless steel (min.
5.4.4 Common steam and condensate line errors 2. 3. 4. 5. 1. 1. Steam hose not led at least 300 mm perpendicularly upwards before first bend. 2. Minimum bend radius of steam hose of 300 mm not maintained (forming of condensate). 3. Siphon of the condensate hose not at least 300 mm below the steam distributor. 4. No condensate drain installed at vertical transition. 5 . Steam hose not sloped (slope min. 20 %).
5.4.
5.5 Water installation 5.5.1 Overview water installation G 3/4" ø 31 mm G 1/2" G 3/8" min. 50 cm ø14/7 mm ø 31 mm G 3/4" Z261 125...1250 µS/cm 1...10 bar 1...
5.5.2 Notes on water installation Water supply The water supply is to be carried out according to the figure found in chapter 5.5.1 and the applicable local regulations for water installations. The indicated connection specifications must be observed. – The installation of the filter valve (accessory “Z261”, alternatively a shut-off valve and a 5 µm water filter can be used) should be made as close as possible to the steam generator. – Admissible mains pressure 1.0 to 10.
5.5.
A5 A6 BAT F1 F3 F4 J1 J1 7 8 9 10 X1 H1 X15 Flap motor 0...10V / open...closed Temperature out 0...10V / 0...100°C J2 J3 D+ D– GND 5V 24V U2 JP1 JP4 JP5 Temperature sensor with excess temperature switch (e.g. KTY) Temperature sensor 0...10 V Backup battery (CR2032, Lithium 3V) Internal fuse “Power board” (6.
5.6.2 Notes on electric installation Important notes 38 – The electric installation must be carried out according to the wiring dia gram in chapter 5.6.1, the notes on electric installation as well as the applicable local regulations. All information given in the wiring diagram must be followed and observed. – All cables must be lead into the unit via the cable openings equipped with cable glands (e.g. option “CG-cable gland”).
Heating voltage supply CAUTION! Before connecting, ensure that the mains voltage corresponds with the heating voltage for the unit (see type plate). The connection to the heating voltage is made in accordance with the wir ing diagram, to the terminal block “XE1” in the control compartment.
Control voltage supply CAUTION! – Before connecting, ensure that the mains voltage corresponds with the control voltage of the unit (230 V/1 50…60 Hz). – The steam generator must only be connected to a mains supply with a protective conductor. The connection to the control voltage is made in accordance with the wir ing diagram, to the terminal block “XE3” in the control compartment.
Temperature control and monitoring (A5) – Temperature sensor The temperature sensor is connected to the terminals “TEMP IN” (+) and “GND” (–) of terminal bloc “X31” on the steam bath board. The steam bath board is ready for the connection of these types of temperature sensors, hence not further adjustments are required. The temperature sensor must be installed in a appropriate location inside the steam bath (away from the steam exit).
Fragrance pump M1 and M2 (230VAC) The fragrance pumps are connected to the appropriate terminals of terminal bloc “X22” on the steam bath board according to the wiring diagram. The connection layout is dependent on the operating mode (internal or external control) of the fragrance pumps. The cross-section of the connecting cable must comply with the applicable local regulations.
Steam bath fans M3/M4 (2-Fan mode) and M5 (1-fan mode) 8 A 250 VAC 2-fan mode 8 A 250 VAC – F7 1-Fan Mode FAN 0VAC EXT. TRAFO IN LIGHT SUPPLY OUT 24V18V15V 0V FAN 0V Q9 F9 L N PE 230 V/1~/50..60 Hz X27 24V / 12V Supply on site XE3 L1 L1 N N PE 2-Fan Mode X26 X25 NO AUX1COM NO AUX2 COM J2 4AT 2-Fan Mode FAN 1 FAN 2 M3 M4 FAN 1 (Exhaust) FAN 2 (Supply) Cleo Premium Pro ext.
Switch SW1 and push-buttons SW2...SW4 The switch SW1 (door switch) and the push-buttons SW2 (steam bath On/ Off), SW3 (Light 1 On/Off) and SW4 (Light 2 On/Off) are connected to the appropriate terminals of terminal bloc “X31” on the steam bath board. Note: If no door switch (SW1) is connected the terminals “DOOR” and “24V” must be short circuited using a cable bridge. The cross-section of the connecting cable must comply with the applicable local regulations.
Internal control voltage supply via option CVI – Option CVI (mains supply with neutral lead): For mains voltages of 400 V/3~/50...60 Hz, 400 V/2~/50...60 Hz and 230 V/3~/50...60 Hz. The option CVI is connected according to the fol lowing wiring diagram. MAIN SUPPLY L1 N SC1 SC2 PE PE X2 L1 L2 L3 K1 X1 X6 MODULE B P N P1 PE SWITCH NSW L1SW N L1FU F1 6.3 AT F7 L1 L1 L2 L3 6.3 AT N PE XE1 Cleo Premium Pro ext. Q5 F5 L1 L2 L3 N PE 400 V/3~/50..60 Hz 230 V/3~/50..
6 Product specifications 6.1 Technical data Steam capacity in kg/h 5 8 15 23 32 45 65 Capacity range in kg/h 1...5 1.6...8 3...15 4,6...23 6,4...32 9...45 13...65 Nominal power in kW 3,8 6,0 11,3 17,3 24,0 33,8 48,8 3262 6564 Heating voltage 230V/1~/50..60Hz * Unit model 522 822 Nominal current in A 16,3 26,1 Steam cylinder type ** 522A 822A Heating voltage 400V/2~/50..
Unit dimensions 115 26 164 13 Cleo Premium Pro 5../8.. (Dimensions in mm) 124 230 428 190 150 40 60 16 575 510 204 13 50 G 3/4” 217 31 30 13 255 42 6.
115 26 209 13 Cleo Premium Pro 15../23..
115 26 191 13 Cleo Premium Pro 32../4564/6564 (Dimensions in mm) 142 190 238 13 563 190 60 16 640 510 205 365 260 52.
Notes
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Cleopatra B.V. Oostzijde 295 1508 EN Zaandam Nederland +31 (0)75 647 8200 info@cleopatra.nl www.cleopatra.nl www.cleopatra-wellness.
