Operators Manual Installation, Operation & Service Direct Steam Table Top Kettles Table-Top Direct Steam Kettles MODELS: KDT- 1 - T KDT- 3 - T KDT- 6 - T KDT-12 - T KDT-20 - T SD Stands MODELS: SD - 450 SD - 650 SD - 760 SD -1050 SD -1200 SD -1600 SD -1800 Kettles on SD Stands MODELS: SD -450 - K 6 SD -650 - K12 SD -760 - K12 SD -760 - K20 SD -1050 - K 6 6 SD -1200 - K 6 12 SD -1600 - K 6 20 SD -1600 - K12 12 SD -1600 - K12 20 SD -1600 - K20 20 KE50474 FOOT ™ Cleveland Enodis 1333 East 179th St.
For your safety DANGER Keep clear of pressure relief discharge. Keep hands away from moving parts and pinch points. IMPORTANT Do not fill kettle above recommended level marked on outside of kettle. Inspect unit daily for proper operation. CAUTION Surfaces may be extremely hot! Use protective equipment. Wear protective equipment when discharging hot product. Do not lean on or place objects on kettle lip. Stand clear of product discharge path when discharging hot product.
INSTALLATION GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
STEAM CONDENSATE All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. The stand comes factory plumbed so the condensate is connected to the stands drain manifold. Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi steam pressure. If the steam supply pressure exceeds 45 psi, a pressure reducing valve is required. The steam inlet is at the right side of the kettle, as n from the front.
OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. OPERATION 1. Ensure that there is an adequate steam supply to the kettle. 2. Turn the steam control valve to the open position by turning the knob counter-clockwise, then allow the kettle to preheat. NOTE: When cooking egg and milk products, the kettle should NOT be preheated, as products of this nature adhere to hot cooking surfaces.
CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT! CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). CLEANING INSTRUCTIONS 1. Turn unit off. 2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. 3.
STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist. Corrosion on metals is everywhere.
SERVICE PARTS STEAM CONTROL ASSEMBLY 14 26 5 5 15 4 3 22 16 1 2 5 3 4 23 24 25 4 6 11 7 8 9 28 23 10 1 21 12 13 7 20 19 18 17 29 8 21 20 9 5 23 27 5 4 19 7 4 18 9 6 7 8 17 6 23 8 9 12 13
STEAM CONTROL ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUMBING ASSEMBLY (for SD Stands) 29 See Steam Control Drawing See Steam Control Drawing 1 2 5 STEAM IN 3 22 20 19 4 7 21 6 CONDENSATE RETURN 11 10 9 See Steam Control Drawing 8 23 18 17 30 12 13 16 2 1 15 28 14 27 26 1 25 Steam In Configuration for SD Stand with Two Kettles 24 2 1 STEAM IN
PLUMBING ASSEMBLY (for SD Stands) ITEM NO. PART NO. DESCRIPTION 1. FI00169 Tee, 1/2" NPT. QTY. (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .3 2. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America) (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .2 KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .
CLEVELAND RANGE LTD.
CLEVELAND RANGE LTD.
FAUCET ASSEMBLIES 1 1 4 5 2 2 3 3 12 4 11 12 6 11 7 8 9 10
7 8 9 10 1 2 3 4 5 6 11 10 11 12 6 5 14 See Tilting Gearbox Assembly 13 16 21 15 17 20 19 18 22 STEAM CONTROL ASSEMBLY FOR KETTLES WITH GEARBOX
FAUCET ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3.
STEAM CONTROL ASSEMBLY FOR KETTLES WITH GEARBOX ITEM NO. PART NO. DESCRIPTION QTY. 1. KE52697 Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. FA32500 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. FA30502 Washer, satin coat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. KE50467 Washer, Foot . . . . .
14 6 Do not damage the outside edges of the gearbox housing when tack welding. 5 NOTE: Item #14 to be tack welded flush outside in the gearbox housing (item #1).
TILTING GEARBOX ASSEMBLY FOR KETTLES WITH GEARBOX ITEM NO. PART NO. DESCRIPTION QTY. 1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE02060 Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50198 Bearing, trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3.
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. PRESSURE RELIEF VALVE TESTING PROCEDURE WARNING Kettle will be hot. Use gloves for protection. MARINE LOCK Inspect lock at least twice yearly. 1. Check for excessive play or wear on pivot. Adjust or replace as required. 2.
TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer). 2. Steam trap not operating properly.
SPECIFICATION DRAWINGS KDT-1-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 0 Back - 0 8.00" 203mm 9.38" 238mm 12.25" 311mm 9.88" 251mm 3.50" 89mm 12.50" 318mm 9.31" 236mm 1.56" 40mm 1/2" NPT CONDENSATE RETURN 8.
KDT-3-T & KDT-6-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 4" Back - 1" WALL A B C 1.00" 25mm H D WALL STEAM CONTROL VALVE E 2.25" 57mm J 1.25"/32mm 1/2" NPT CONDENSATE RETURN F K 1/2" NPT STEAM INLET G L NOTE: INLET AND RETURN NOT INTERCHANGABLE M N GAL. LITRE A B C D E F G H J K L M N 3 11 IN 14.00 10.00 15.13 12.50 mm 356 254 384 317 8.25 10.00 12.50 23.00 7.00 210 254 317 584 178 4.00 11.00 15.00 21.
KDT-12-T & KDT-20-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" WALL Left - 4" Back - 1.75" A B C 1.75" 45mm H STEAM CONTROL VALVE MARINE LOCK D WALL E 2.25" 57mm J 1.25" 32mm F 1/2" NPT CONDENSATE RETURN K 1/2" NPT STEAM INLET G L M NOTE: INLET AND RETURN NOT INTERCHANGABLE GAL. LITRE A B C D E F G H J K L M 3 11 IN 20.50 16.75 23.00 22.25 13.50 19.50 22.00 29.00 6.00 mm 521 425 584 565 343 495 559 737 152 6 23 IN 25.25 21.00 27.
SD STANDS WITH KETTLES MODEL SD -450 - K 6 CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: SD -650 - K12 Right - 0 SD -760 - K20 Left - 0 SD -760 - K12 Back - 0 SD-1050 - K20 SD -1050 - K 6 6 SD -1200 - K 6 12 SD -1600 - K 6 20 5.00" 127mm 13.75" 349mm 16.88" 429mm D SD -1600 - K12 12 SD -1600 - K12 20 H C SD -1600 - K20 20 3.25" 83mm A B C 17.70 450 25.56 650 29.94 760 29.94 760 41.32 1050 41.32 1050 47.19 1200 63 1600 63 1600 63 1600 63 1600 4.00 102 4.00 102 5.
