Operators Manual Installation, Operation & Service Direct Steam Table Top Kettles Table-Top Direct Steam Kettles MODELS: KDT- 1 - T KDT- 3 - T KDT- 6 - T KDT-12 - T KDT-20 - T SD Stands MODELS: SD - 450 SD - 650 SD - 760 SD -1050 SD -1200 SD -1600 SD -1800 Kettles on SD Stands MODELS: SD -450 - K 6 SD -650 - K12 SD -760 - K12 SD -760 - K20 SD -1050 - K 6 6 SD -1200 - K 6 12 SD -1600 - K 6 20 SD -1600 - K12 12 SD -1600 - K12 20 SD -1600 - K20 20 1333 East 179th St., Cleveland, Ohio, U.S.A.
TABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION Note: For SD Stands (with or without kettles) zero clearance is required on the sides and back. GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. KETTLES Table-top models must be positioned on a firm stand or existing counter top and secured in place. An optional modular cabinet base (SD Stand), with level-adjustable legs is available .
STEAM CONDENSATE All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. The stand comes factory plumbed so the condensate is connected to the stands drain manifold. POTABLE WATER Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi steam pressure. If the steam supply pressure exceeds 45 psi, a pressure reducing valve is required.
OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. OPERATION FOR KETTLE/STEAMER COMBINATIONS: 1. Ensure that there is an adequate steam supply to the kettle. If the boiler in a steamer is supplying steam to a kettle, always heat the kettle first. After the kettle contents are heated, and the boiler's steam pressure returns to normal, the steamer may be used.
CLEANING INSTRUCTIONS CARE AND CLEANING 6. Using mild soapy water and a damp sponge, wash the exterior of the kettle, rinse, and dry. Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. 7. Leave the cover off when the kettle is not in use.. WARNING: Do not use chloride base detergents. 8. If your unit is equipped with a marine lock, clean any food deposits that may have spilled onto the mechanism. 1.
SERVICE PARTS STEAM CONTROL ASSEMBLY 30 5 26 5 14 1 5 23 4 4 7 8 3 22 15 1 2 5 3 4 23 16 24 25 4 6 11 7 8 9 28 23 10 1 21 12 13 7 20 19 18 17 29 8 21 20 9 5 23 27 5 4 19 7 4 18 6 23 9 6 7 8 17 5 8 9 12 13
STEAM CONTROL ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUMBING ASSEMBLY (for SD Stands) 29 See Steam Control Drawing See Steam Control Drawing 1 2 5 STEAM IN 3 22 20 19 4 7 21 6 CONDENSATE RETURN 11 10 9 See Steam Control Drawing 8 23 18 17 30 12 13 16 2 1 15 28 14 27 26 1 25 Steam In Configuration for SD Stand with Two Kettles 24 2 1 STEAM IN 7
PLUMBING ASSEMBLY (for SD Stands) ITEM NO. PART NO. DESCRIPTION QTY. 1. FI00169 Tee, 1/2" NPT. (single kettle units) . . . . . . . . . . . . .1 2. KE51723 Pressure Relief Valve, 1/2" NPT (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . .3 (twin kettle units) . . . . . . . . . . . . . .2 3. FA95010 Jam Nut, #3/4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4. KE51340 Leg . . . . . . . . . . . . .
FAUCET ASSEMBLIES 1 1 4 5 2 2 3 3 12 4 11 12 6 11 9 7 10 8 9
FAUCET ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3.
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. PRESSURE RELIEF VALVE TESTING PROCEDURE MARINE LOCK Inspect lock at least twice yearly. 1. Check for excessive play or wear on pivot. Adjust or replace as required. WARNING Kettle will be hot. Use gloves for protection. 2.
TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer). 2. Steam trap not operating properly.
SPECIFICATION DRAWINGS KDT-1-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 0 Back - 0 8.00" 203mm 9.38" 238mm 12.25" 311mm 9.88" 251mm 3.50" 89mm 12.50" 318mm 9.31" 236mm 1.56" 40mm 1/2" NPT CONDENSATE RETURN 8.
KDT-3-T & KDT-6-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: Right - 4" Left - 4" Back - 1" WALL A B C 1.00" 25mm H D WALL STEAM CONTROL VALVE E 2.25" 57mm J 1.25"/32mm 1/2" NPT CONDENSATE RETURN F K 1/2" NPT STEAM INLET G L NOTE: INLET AND RETURN NOT INTERCHANGABLE M N GAL. LITRE A B C D E 3 11 IN 14.00 10.00 15.13 12.50 mm 356 254 384 317 8.25 10.00 12.50 23.00 7.00 210 254 317 584 178 4.00 11.00 15.00 21.00 102 279 381 533 6 23 IN 17.50 13.
KDT-12-T & KDT-20-T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: WALL Right - 4" Left - 4" Back - 1.75" A B C 1.75" 45mm H STEAM CONTROL VALVE MARINE LOCK D WALL E 2.25" 57mm J 1.25" 32mm F 1/2" NPT CONDENSATE RETURN K 1/2" NPT STEAM INLET G L M NOTE: INLET AND RETURN NOT INTERCHANGABLE GAL. LITRE A B C D E 3 11 IN 20.50 16.75 23.00 22.25 13.50 19.50 22.00 29.00 6.00 mm 521 425 584 565 343 495 559 737 152 6 23 IN 25.25 21.00 27.25 18.00 11.00 23.75 26.
SD STANDS WITH KETTLES MODEL SD -450 - K 6 CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES: SD -650 - K12 Right - 0 SD -760 - K20 Left - 0 SD -760 - K12 Back - 0 SD-1050 - K20 SD -1050 - K 6 6 SD -1200 - K 6 12 SD -1600 - K 6 20 5.00" 127mm 13.75" 349mm 16.88" 429mm D SD -1600 - K12 12 SD -1600 - K12 20 H C SD -1600 - K20 20 3.25" 83mm A B C 17.70 450 25.56 650 29.94 760 29.94 760 41.32 1050 41.32 1050 47.19 1200 63 1600 63 1600 63 1600 63 1600 4.00 102 4.00 102 5.
