Operators Manual Installation, Operation & Service Gas 25 Gallon Kettle MODELS: KGL-25 KGL-25-T KGT-25 KGT-25-T 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Enodis Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.
FOR THE USER IMPORTANT! ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR ANY OTHER FLAMMABLE LIQUIDS AND VAPOURS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
TABLE OF CONTENTS Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSPECTION INSTALLATION Before unpacking visually inspect the unit for evidence of damage during shipping. Note: For clearance requirements, suggested drain location and assembly details refer to "SPECIFICATION DRAWING" on page #3. If damage is noticed, do not unpack the unit, follow shipping damage instructions. 1. Position the unit in it's permanent location, and level the unit by turning the adjustable feet. SHIPPING DAMAGE INSTRUCTIONS 2.
ELECTRICAL INSTALLATION CHECKS ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL. Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed. A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. See GENERAL ASSEMBLY (pages #12-16) drawings for location of wiring diagram.
SPECIFICATION DRAWING - TILTING MODELS FOOT LOCATION & FLOOR DRAIN DETAIL FLANGED FOOT DETAIL NOTES OVERALL DEPTH SPECIFICATIONS 3
SPECIFICATION DRAWING - STATIONARY MODELS 4 7/8" 124 Ø mm 7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.C.D. 120º TYP 1 5/8" (42 mm) Ø FOOT LOCATION & FLOOR DRAIN DETAIL 1" (25 mm) MAX.
OPERATING INSTRUCTIONS 2 3 1 7 4 5 6 8 General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. Tilt Wheel (tilting models only) Used for tilting the kettle. 2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury. 3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure. 4.
OPERATING THE KETTLE NOTE: Do not fill kettle above recommended level marked on outside of kettle. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE. NOTE: The Low Water Indicator Light (Red) (4) should not be lit during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position.
CLEANING INSTRUCTIONS CARE AND CLEANING Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. Chloride Cleaners WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier. Also avoid cleaners containing quaternary salt as they can cause the stainless steel to pit and rust.
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.
COMPONENT MOUNTING PLATES TILTING MODELS STATIONARY MODELS 3 4 5 10 10 11 12 13 8 7 4 2 5 9 3 1 ITEM NO. 1. 7 PART NO. 8 1 DESCRIPTION 2 6 5 10 9 QTY. KE01927-1 COMPONENT MOUNTING PLATE (STATIONARY MODELS) . . . . . . . . . . . . . . .1 KE01927 COMPONENT MOUNTING PLATE (TILTING MODELS) . . . . . . . . . . . . . . . . . . .1 2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3.
BURNER ASSEMBLY 11 7 8 10 17 16 15 2 3 1 4 5 6 12 14 13 9 ITEM NO. PART NO. DESCRIPTION 1. KE54897-1 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 QTY. 2. KE54890-1 IGNITION GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA11144 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4.
2" TANGENT DRAW-OFF VALVE 7 6 5 4 3 2 1 ITEM NO. PART NO. DESCRIPTION QTY. 1. - 7. 1. 2. 3. 4. 5. 6. 7. KE50972-B FA95049 KE527551 KE52754 KE52753 KE52752 FA00111 KE52751 DRAW-OFF ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 WING NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL ASSEMBLY - TILTING MODELS (pg. 1 of 3) 62 3 2 4 60 VIEW "G" MANIFOLD & BURNER TUBE PIPING DETAIL 55 56 57 10 8 13 12 11 12 14 L2 5 L3 60 L5 6 9 L4 G 7 L1 61 1 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE00099 ADJUSTABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723-1 SAFETY VALVE (50 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50429-3 PRESSURE GAUGE . . . . .
GENERAL ASSEMBLY - TILTING MODELS (pg. 2 of 3) 25 26 27 28 29 30 23 B 24 B C C 21 22 15 16 17 18 19 20 37 38 39 40 41 36 42 43 45 43 42 46 47 48 49 50 58 53 59 31 44 32 33 34 35 60 51 52 53 54 13. FI05198-5 COMPRESSION ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 14. FI00565-6 NIPPLE 3/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 15. FI05222 SWIVEL ELBOW . . . . . . . . . . . .
GENERAL ASSEMBLY - TILTING MODELS (pg. 3 of 3) 23. FA19177 HEX SOCKET SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 24. FA20047 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 25. KE50294-1 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 26. KE54456-1 MERCURY SWITCH BRACKET . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL ASSEMBLY - STATIONARY MODELS (pg.
GENERAL ASSEMBLY - TILTING MODELS (pg. 2 of 2) ITEM NO. PART NO. DESCRIPTION 1. KE00099 ADJUSTABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 QTY. 2. KE01928-2 COMPONENT MOUNTING PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .1 (see COMPONENT MOUNTING PLATES on page #9) 3. FA20006 MACHINE SCREW NUT (10-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA32006 TOOTH LOCK WASHER . . . . . . .
CONSOLE CONTROLS 4 7 8 1 5 7 3 2 6 7 ITEM NO. PART NO. DESCRIPTION QTY. 1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1 2. KE51005 RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HINGE ASSEMBLY 9 4 7 11 8 6 10 1 9 5 12 13 2 3 ITEM NO. PART NO. DESCRIPTION 1. - 11 SE00120-1 Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE50882 Hinge Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51217 Hinge Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3.
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. IMPORTANT! ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.
SAFETY INSPECTION CHECKLISTTILTING MODELS (pg. 1 of 2) Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered. No safety features designed into the equipment should ever be tampered with. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this.
SAFETY INSPECTION CHECKLISTTILTING MODELS (pg. 2 of 2) Incorrect Installations SAFETY THERMOSTAT: ✔ 1 2 3 Probe fully inserted in tube Wiring is properly connected ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed 1 Safety thermostat probe is not completely inserted into tubing. 2 Safety thermostat probe is removed from tubing. 3 Safety thermostat electrical connection is bypassed.
LUBRICATION PROCEDURE HINGE ADJUSTMENT INSTRUCTIONS Lubricate the following parts every three months to insure smooth operation and reduce wear. TRUNNION HOUSING , WORM SCREW AND TILT GEAR Adjusting Screw Worm Screw and Tilt Gear Cross Bar These parts are accessed through the top cover of the console. 1. 2. 3. Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar. Trunnion Housing Grease Nipple 3/8" Allen wrench 4. KETTLE TRUNNIONS 5.
CALIBRATING PROCEDURE 1. Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to Kettle VENTING INSTRUCTIONS on page #26. 2. Set On-Off Switch/Temperature Control to "10" (Max.). 3. Allow the unit to cycle twice. 4. Check temperature of the inner kettle surface with a digital surface thermometer. 5. Temperature should be between 260° F and 265° F. 6. Using a screw driver adjust temperature by turning the potentiometer on the black box.
RESERVOIR FILL PROCEDURES D. Fill unit via Street Elbow C. Attach Street Elbow WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT. B.* Remove Pressure Relief Valve The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water. A.
Draining Procedure KETTLE JACKET FILLING & DRAINING PROCEDURES DANGER: WORKING ON MACHINES Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the Reservoir Fill Procedures (page #9) in this manual. WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK. If unit must be drained follow the procedures described on the following pages. DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM.
KETTLE VENTING INSTRUCTIONS 150 200 100 50 30 10 0 300 40 0 50 IR NT A VE Pressure Gauge Pressure Gauge 250 20 VACUUM LEAK TEST PROCEDURE 60 Pressure Relief Valve 350 400 psi Pressure Relief Valve kPa Guard Bracket Water Level Probe The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone: NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page #27).
WIRING DIAGRAM TABLE-TOP GAS KETTLE, 120-240 VOLTS 27 KE90424-F
4. SEQUENCE OF OPERATIONS 1. To turn the unit on, turn the switch to the on position. ■ The controller will then turn off the heat circuit until the temperature of the kettle is below the setting. ■ Power is sent to primary side of the 120vac/16vac transformer. ■ When the temperature drops below the setting the controller will send 12 VDC to the relay and the heat circuit will be energized again. ■ Power is sent to the normally closed high limit.
PROBLEM: KGL-25 Kettle Won't Heat Replace the on/off switch (toggle or rotary). Yes Does red light come on when unit Yes is first turned on? Does red light go off shortly after unit is turned on? No Replace the wire harness in the trunion Add water to jacket of Kettle.
PROBLEM: KGL-25 Kettle Not Hot Enough Does the kettle heat at all? No See Problem: kettle won't heat. Yes With kettle pot empty and temperature knob set at 10, is the temperature of the surface of the pot 260 degrees? Yes No Vent the kettle per instructions in the manual.
PROBLEM: KGL-25 Kettle Gets Too Hot The kettle is working properly. Yes With the kettle empty and the temperature set at 10, is the surface temp 260-265 degrees? No Does the kettle continue to call for heat (green light stays on) when the kettle reaches 260-265 degrees? Replace the gas valve.
✔ Symbol Legend (page 1 of 2) ❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional ✔ ✔ ✔ RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ÉLECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG-GEFAHR ✔ ✔ ✔ ✔ SPLASHPROOF ANTIÉCLABOUSSURES A PRUEBA DE SALPICADURAS PROTETTO CONTRO GLI SPRUZZI SPRITZWASSERDICHT ✔ ✔ ✔ ✔ DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT DESCONECTAR LA ALIMENTACION EL
Symbol Legend (page 2 of 2) ❐ English ❐ French ❐ Spanish ❐ Italian ❐ German ❐ Chinese-Simplified ❐ Chinese-Traditional ✔ AUTOMATIC TEMPERATURE CONTROL COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG LOW WATER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO WASSERSTAND NIEDRIG ✔ ✔ ✔ BURNER AND/OR ELEMENT ENERGIZED BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ QUEMADOR O ELEMENTO ENCENDIDO FIAMMA E/O ELEMENTO ATTIVATI BRENNER OD
