Operators Manual Installation, Operation & Service Direct Steam Mixer Kettles MODELS: (T) MKDL-40-T (-CC) (T) MKDL-60-T (-CC) (T) MKDL-80-T (-CC)) (T) MKDL-100-T (-CC) (T) MKDL-125-T (-CC) (T) MKDL-150-T (-CC) ™ Cleveland Enodis 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com SE95018 Rev.
For your safety DANGER Keep clear of pressure relief discharge. Keep hands away from moving parts and pinch points. IMPORTANT Do not fill kettle above recommended level marked on outside of kettle. Inspect unit daily for proper operation. CAUTION Surfaces may be extremely hot! Use protective equipment. Wear protective equipment when discharging hot product. Do not lean on or place objects on kettle lip. Stand clear of product discharge path when discharging hot product.
INSTALLATION GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.
Shim as required to make level with center console (front and back) Jack 4"x4" or larger (front and back) Skid Forklift tongs Flanged feet Recommended Installation Procedure MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 4. Lower gently to ground and remove forklift and blocking. 2. Prepare unit for lifting as shown in diagram. 5. 3. Lift gently with a forklift or jacks and remove skid. If unit has to be re-positioned, slide gently.
⇒ D/ Lower bridge. COMPRESSED AIR CONNECTION ⇒ E/ Bridge pins should enter pin hole on kettle perfectly, If not return to step 1 and repeat leveling steps. Mixer Kettles with an air activated discharge valve require a minimum of 90 PSI to operate correctly. ⇒ F/ Raise bridge and swing to far right (for twin mixers only). If the unit is also supplying air to a Metering Filling Station then a pressure of 100 PSI at a minimum volume of 25 CFM is required. ⇒ G/ Repeat steps D and E (for twin mixers only).
DUMP VALVE TO DRAIN PIPING SCHEMATIC CONDENSATE OUT STEAM IN HOT WATER COOLING WATER IN COLD WATER COOLING WATER OUT GLOBE VALVES PRESSURE REDUCING VAVLE PVR UNIONS STRAINERS STEAM REQUIREMENTS FOR KETTLES Kettle Cap. U.S. Gal. Kettle Dia. 40 60 80 100 125 150 26" 29.5" 33" 36" 40" 40" 25 psi Steam 265°F Lbs./Hr. Hp./Hr. 100 150 210 260 320 390 3 4.5 6.0 7.5 9.5 11.0 40 psi Steam 287°F Lbs./Hr. Hp./Hr. 120 190 260 320 400 480 4 5.5 7.5 9.5 11.5 14.0 80 psi Steam 302°F Lbs./Hr. Hp./Hr.
QUALITY ASSURANCE CHECKLIST Follow this list only after all other installation steps are completed. Some steps require the use of equipment. Follow operating instructions. The following will be performed before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly.
OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. Test the meter at the following values up to capacity (Should be approx. ±1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter.
OPERATING INSTRUCTIONS Operating Controls & Indicators for Standard Direct Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Air Quick Connect . . . . . . . . . .Connection for air to food pump. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring.
Operating Controls & Indicators for Cook Chill Direct Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. Air Quick Connect . . . . . . . . . .Connection for air to food pump. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt.
Operating Suggestions OFF ON General Operation 1. Turn MAIN POWER SWITCH to "ON". Cleveland Range Mixer Kettles are simple and safe to operate. The following tips will allow you to maximize the use of your new mixer. 1. To achieve optimum performance on tilting kettles; Before applying steam to a cold kettle, open the DRAIN COCK to drain condensate from the kettles jacket. Close drain cock when unit is fully drained. 2. Allow unit to preheat before addition of product to kettle.
Discharge Valve BYPASS ACTIVE 1. For air valve: turn AIR REGULATOR clockwise to open, or counterclockwise to close. Manual Heating/ Cooling 1. Turn ACTIVE/BYPASS SWITCH to "BYPASS". OFF HEAT AUTO COOL 2. For butterfly valve: push handle in and pull upwards to open. 2. Turn CONTROLLER SWITCH to "HEAT" or "COOL". 3. For heat: open STEAM VALVE completely to boil, or adjust to regulate temperature. Adding Water Manually For cooling: open STEAM VALVE completely. 1.
Changing Functions & Options CAL 9900 Hi ˚C Process Temperature or Set Point Sp Lo The controller has been preset at the factory and should operate satisfactory. If you wish to fine tune the unit for your specific application consult the CAL 990O Installation and Operation Manual. Following is a simplified procedure for changing parameters. SP1 Error OFF ON 1. Mixer MAIN POWER switch in the "ON" position.
OFF MAN ON Pen Display OUT1 OUT2 ALRM SP ˚C ˚F U Pen1 key AUTO/MAN SCROLL Key AUTO MAN OFF HEAT AUTO COOL UP Key DOWN Key BYPASS ACTIVE MIXER KETTLE OPERATION USING MRC 7000 (1 PEN) Note: Temperature probe on mixer bridge must be covered with a minimum of three inches of product to function correctly. 1. Turn MAIN POWER switch to "ON". 2. Turn HEAT/COOL switch to "OFF/AUTO". Manual MAN Setpoint Heat Cooling Output 1 Output 2 3. Turn ACTIVE/BYPASS switch to "ACTIVE". Alarm 4.
CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT! CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). CLEANING INSTRUCTIONS 1. Turn unit off. 2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. 3.
SCRAPER BLADES PRODUCT VALVE 1. Remove retaining ring and slide scraper blades off agitator arm. Daily - clean product valve as follows: 2. Place parts in a pan of warm water to soak. KETTLE 3. Clean in a sink, using a warm water and mild detergent solution. KETTLE OUTLET 4. Rinse with fresh water. CLAMP 5. Allow to dry thoroughly on a flat, clean surface. 0-RING VALVE TEE 0-RING CLAMP 0-RING CLOSED POSTITION OPEN POSITION AIR HOSE AIR CYLINDER AIR HOSE 1. Open product valve. 2.
STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist. Corrosion on metals is everywhere.
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.
1 51 HYDRAULIC COMPONENTS 7 6 Scraper Blades: 8 5 9 41 47 KETTLE SIZE GALLONS 10 QUANTITY 40 22 60 26 80 30 100 34 125 38 150 38 46 52 39 40 4 3 11 43 12 38 2 37 1 44 36 13A 48 13B 14 15 35 42 34 50 49 16 30 18 32 19 Cooling Fan: 20 Fan . . . . . . . . KE54860 Fan Cover . . . KE601236 Fan Guard . . . KE54861 31 29 21 22 23 33 28 27 24 25 26 NOTE: For Hydraulic Hoses order Part No. RT00505 and specify length required ITEM NO. PART NO.
18. 19. 20. 21. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 46. 47. 48. 49. 50. 51. 52.
REMOTE CONTROL ASSEMBLY 1 For Standard Direct Steam Mixer Kettles NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers 16 INCLUDED WITH ALL SWITCHES. 14 13 14 6 15 5 4 10 11 12 2 DI 7 Cl GI ev TA L W ela AT ER 17 nd ME TE R 8 18 9 ITEM NO. PART NO. DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
REMOTE CONTROL ASSEMBLY For Cook Chill Direct Steam Mixer Kettles NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers 12 15 2 3 INCLUDED WITH ALL SWITCHES. 16 7 8 9 5 10 11 17 6 9 1 4 5 6 ITEM NO. PART NO. DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. KE53257 SE50354 SE50354 KE01820 SK50370 KE54402 KE003209-1 KE003209-3 9. 10. 11. 12. 12. 13. 14. 15. 16. 17.
MAIN CONSOLE CONTROLS 2 For Standard Direct Steam Mixer Kettles 1 9 10 L I F T NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers 11 12 13 O AT FF/A HE UT O CO OL 4 O AT FF/A HE 3 6 MI X UT O CO OF OL F INCLUDED WITH ALL SWITCHES. LI FT OF F 6 ON 5 UP 6 OF F DO W N 7 14 8 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN CONSOLE CONTROLS 2 SP For Cook Chill Direct Steam Mixer Kettles EE D NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor combinations and part numbers 1 6 7 CO 5 NT RO 8 L 4 6 7 9 10 9 3 FA ST 2 1 MI X M IX ER OF F INCLUDED WITH ALL SWITCHES. UN M LEOTO SS R M COWI IN NTLL . RONO L TS IS T ATAR LI FT "MT IN ." LI 11 UP EM ER STGE OPNC Y FT OF F DO W N 5 4 3 12 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE52190 Knob, Speed Control . . . . .
SWITCH CONFIGURATION SPEED CONTROL 5 4 6 L IF 3 7 8 INDEX Capacitor T For Standard Direct Steam Mixer Kettles 2 1 9 Contactor Cartridges * FAST MIN. MOTOR WILL NOT START UNLESS CONTROL IS AT "MIN." LEFT KETTLE OFF/AUTO HEAT COOL EMERGENCY STOP RIGHT KETTLE OFF/AUTO HEAT COOL PART NO. LIFT OFF MIX OFF LIFT UP DOWN EMPTY EMPTY NOTES: *For units built prior to December 2006, the complete switch assembly must be ordered (see applicable drawing).
SWITCH CONFIGURATION SPEED CONTROL For Cook Chill Direct Steam Mixer Kettles 5 4 6 IF 8 T 3 7 INDEX L 2 1 9 Capacitor Contactor Cartridges FAST MIN. MOTOR WILL NOT START UNLESS CONTROL IS AT "MIN." MIXER LIFT OFF OFF UP DOWN EMPTY LIFT EMPTY MIX PART NO. KE52074 KE603208-9 KE603208-8 EMERGENCY STOP NOTES: *For units built prior to December 2006, the complete switch assembly must be ordered (see applicable drawing).
ELECTRICAL COMPONENT ASSEMBLY 1 2 9 For Standard Direct Steam Mixer Kettles THERMAL OVERLOAD RELAY 24 8 15 19 7 17 19 21 12 18 20 ITEM NO. 13 5 4 16 6 10 11 15 19 PART NO. DESCRIPTION 1. 2. 4. 5. 6. 7. 8. KE50343-7 KE50753-10 KE51139 SK50445 KE52936 KE50750-1 KE51982 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPONENT ASSEMBLY 1 2 3 15 21 24 21 11 For Cook Chill Direct Steam Mixer Kettles THERMAL OVERLOAD RELAY MAIN TERMINAL BLOCK 24 10 17 22 8 7 9 19 22 25 15 6 14 20 23 18 4 22 17 13 12 ITEM NO. PART NO. DESCRIPTION 1. 2. 3. 4. 6. 7. 8. 9. 10. KE50343-8 KE52710 KE52835 KE50753-10 KE51139 SK50445 KE52936 KE50750-1 KE51982 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Thermostat . . . . . . . . . . . . . . . . . . . . .
PLUMBING ASSEMBLY 10" CONSOLE ITEM NO. PART NO. DESCRIPTION 1. KE02055-2 KE02055-4 FI00267 FI00629-31 FI00179 FI00629-36 FI00152 KE51653 KE51367 KE54834-3 SE50405 SE50406 KE54834-4 SE50410 SE50404 KE54834-8 SE50409 SE50404 FI00629-30 FI00063 KE51654 KE53008 FI00629-29 FI0062919 KE54834-5 SE50407 SE50401 KE54834-4 SE50410 SE50404 FI00629-4 FI00629-7 Steam Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Steam Valve 1 1/4" Coupling . . . . . .
PLUMBING ASSEMBLY - 18" CONSOLE ITEM NO. PART NO. DESCRIPTION 1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F100179 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F105130 Reducing Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE52702 Y-Strainer, 1/2" . . . . . .
MANUAL TILT - 10" CONSOLE ITEM NO. PART NO. DESCRIPTION QTY. 1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50375 Tilt Shaft, Small Gear, 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE503751 Tilt Shaft, Small Gear, 100 gal. and up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA19505 Handwheel Allen Screw, Hex Socket . . . . . . . . . . . . . . .
POWER TILT - 10"/12" CONSOLE
POWER TILT - 10"/12" CONSOLE ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. KE52192 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4. KE52193 Thrust Bearing Spacer . . . . . . .
WATER METER ASSEMBLY 18" CONSOLE
WATER METER ASSEMBLY 18" CONSOLE ITEM NO. PART NO. 1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE02055-2 Steam Valve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. N0640B4.5 Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. FI00063 Elbow 90 degree . . . . . . . . . . . . . . . .
FLUSH PISTON VALVE (USED PRIOR TO 2003) ITEM NO. PART NO. DESCRIPTION QTY. T40430 Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1 1. FA05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52346 Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLUSH PISTON AIR SYSTEM, 10" CONSOLE (USED PRIOR TO 2003) ITEM NO. PART NO. DESCRIPTION QTY. 1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA32500 Tooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52697 Locking nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4.
FLUSH PISTON LUBRICATOR (USED PRIOR TO 2003) ITEM NO. PART NO. DESCRIPTION QTY. 1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.-5 KE52815 Lubricator c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. SE50418 Sight Dome Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SE50419 Filler Cap Assembly . . . . . . . . . . . . . . . .
FLUSH PISTON VALVE (USED AFTER TO 2003) 12 13 4 12 AIR VALVE ASSEMBLY FPVA-3 1 5 2 6 3 7 8 9 10 8 11 ITEM ON. PART NO. DESCRIPTION QTY. 1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. FI05144-3 SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. KE52154-4 GASKET, SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4.
FLUSH PISTON AIR SYSTEM, 10" CONSOLE (USED AFTER TO 2003) N1 N2 ITEM NO. PART NO. DESCRIPTION QTY. I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I 2 KE601601 SLIDE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3 FA30512 SPACER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLUSH PISTON AIR SYSTEM, 10" CONSOLE (USED AFTER TO 2003) 17 KE532177 PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 18 FA32004 TOOTH LOCK WASHER, #6 ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 19 SEE FOLLOWING PAGE: FLUSH PISTON - AIR SOLENOID VALVE (Used after to 2003) 20 KE50555-3 GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLUSH PISTON AIR SOLENOID VALVE (USED AFTER TO 2003) ITEM ON. PART NO. DESCRIPTION QTY. 5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 6. FI05317-1 HOSE BARB, 1/8' NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2 7. KE55259-1 1/4” ID X 6 FT LONG HOSE, 250 #W,P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 8. FI05317-2 HOSE BARB, 1/4” NPT MALE TO 1/4” HOSE . . . . . . . . . .
BUTTERFLY VALVE 1 3 4 5 6 7 2 ITEM NO. PART NO. DESCRIPTION 1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE52286 Butterfly Valve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. FA11224 Bolt, 5/16-18 x1" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. FA21024 Nut, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN COMPONENT REFERENCE CHARTS Valves: KETTLE SIZE PRESSURE STEAM TRAP SAFETY VALVE MANUAL VALVE CHECK VALVE GALLONS PSI 40 50 1/2" NPT KE51248 3/4" x 3/4" KE51720 3/4" x 3/4" KE02055-2 3/4" KE51653 60-80 50 1/2" NPT KE51248 3/4" x 3/4" KE51720 3/4" x 3/4" KE02055-2 100-125 35 1/2" NPT KE51248 1-1/4" x 1-1/4" KE53144 150 35 1/2" NPT KE51248 200-250 35 40 SOLENOIDS STRAINER STEAM CONDENSATE POTABLE WATER COOLING WATER DUMP VALVE 3/4" KE51654 3/4" x 3/4" KE54834-3 3/4" x
MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%. MONTHLY INSPECTIONS Item Inspection Item Switches Inspect switches for damage and correct operation. Replace as required. Product Drain Valves Tangent Draw-Off Valve Inspect parts for damage. Test valve for leakage. Replace as required. Butterfly Valve.
AIR LINE LUBRICATOR OIL FILLING PROCEDURE AUTOMATIC DUMP VALVE Replacing “O” rings (8): 1. Disconnect air supply and bleed system. 2. Remove cover on console (see PARTS LIST PNEUMATIC COMPONENTS). 3. Check for oiler location. Filler Cap 3 4. Inspect oil level in bowl. 5 5. Remove filler cap. 2 4 8 6. Add mineral oil as required. Bowl 7. Replace filler cap and console cover. 7 1 6 Oiler Automatic Dump Valve AIR FILTER REPLACEMENT PROCEDURE 1.
RE-INSTALLING SPEED CONTROL CABLE HYDRAULIC OIL REPLACEMENT PROCEDURE One of the most important maintenance tasks is to change the hydraulic oil yearly. Under heavy usage the oil should be changed every nine months. It is important to change the oil regularly to prevent its breakdown which leads to the damaging of components. The oil filter should be changed at the same time as the hydraulic oil. A clean filter prevents particles from damaging the other components in the system.
LUBRICATION Lubricate the following parts every three months to insure smooth operation and reduce wear. DISASSEMBLY OF SWITCH ASSEMBLY 1. Place slotted screwdriver between contactor cartridge and cartridge mounting block as shown in Fig.1. MIXER BRIDGE HOUSING Front Cover Back Cover Grease Nipples There are two grease nipples on the mixer bridge swivel housing which are accessed by removing the front and back covers on the 18" console. Fig. 1 Contactor cartridges Fig. 2 3.
SOLENOID VALVE MAINTENANCE NOTE: It is not necessary to remove the valve from the pipeline for repairs. WARNING: Turn off electrical power supply and depressurize valve before making repairs. Cleaning All solenoid valves should be cleaned periodically. The time between cleanings will vary depending on the medium and service conditions. In general, if the voltage to the coil is correct, sluggish valve operation, excessive noise or leakage will indicate that cleaning is required .
Coil Replacement Valve Reassembly WARNING: Turn off electrical power supply. 1. Reassemble in reverse order of disassembly. Use exploded view for identification and placement of parts. 1. Disconnect coil lead wires and green grounding wire if present. 2. Remove retaining clip, nameplate and housing. 2. Lubricate all gaskets with DOW CORNING 111® Compound lubricant or an equivalent high-grade silicone grease. WARNING: When metal retaining clip disengages, it will spring upward. 3.
MRC 7000 ENABLE MODE PROCEDURE (1&2 PEN) Press and hold both keys until "EnAb " appears (about 10 seconds). When you release the keys "EtSt " will appear. EnAb For Cook Chill Direct Steam Mixer Kettles Reference page #36 in the MRC 7000 Installation, Wiring, Operation Manual, Form 2877, Edition 6, May 1994 update. To prevent tampering, your programmer comes from the factory with the programming modes turned "oFF ". If adjustment is required then the modes must be turned "ON " before they are accessible.
WIRING DIAGRAM SINGLE KETTLES
WIRING DIAGRAM TWIN KETTLES
FLOW PATH FOR HYDRAULIC SYSTEM Hydraulic Cylinder Variable Restrictor Valve OUT 2 Way Solenoid Valve UP Check Valve Secondary Hydraulic Motor Primary Hydraulic Motor DOWN MIX IN LIFT Variable Restrictor Valve To Tank 3 Way Solenoid Valve Relief Valve set at 1000 psi Pump To Tank
SPARE PARTS LIST ITEM ON. DESCRIPTION QTY. DOMESTIC QTY.
