Cleveland Range REPAIR MANUAL PEM24/36/48-2/3K PGM160/200/250/300-2/3K PDL/PDM/PDP-2/3K Model No. PSM-2/3K UNITED STATES 1333 East 179th St. Cleveland, Ohio 44110 Phone: (216) 481-4900 • FAX: (216) 481-37S2 CANADA Garland Commercial Ranges • 1777 Kamato Rd.
Installation Instructions For Steam Generators, Steamers, Steamer/Kettles: Gas — Electric — Steam Coil Installation Instructions For AS Models 1) These instructions must be retained By the owner / user tor future referenca. For installation only in noncombustible locations. Gas units am only to be installed in areas that have provisions tor adequate air supply 2) Position: For proper operation and drainage, steam generator must be level. It must be set near a floor drain.
7) Turn on electricity at control circuit switch on steamer console A red light glows when electricity is on. If water level is correct steam generator will operate by pressing me "reset" button. Heaters will not work without water in the steam generator This manual reset button must be pressed to start up the generator initially, and to restart the steam generator after every shut oft. or power interruption. No attempt should be made to operate the equipment during a power failure.
PRESSURE STEAMER OPERATING INSTRUCTIONS NOTE: These instructions pertain to steamers equipped with self-contained steam generators (boilers). Forr steamers direct-connected to a remote (in -house) steam source, disregard those instructions which are directly and solely related to the self-contained steam generator. These instructions are to be retained by the owner/user for future reference. 1A Open the cabinet base door and close the drain valve if it is open.
7. Shelves, drain screens, and pan slides arc stainless steel, and can be washed safely in a mechanical dishwasher. 8. Exterior Care: Allow steamer 10 cool before washing. Use the same cleaners and cleaning procedures as for other kitchen surfaces of stainless steel and aluminum. Mild soapy water, with a clear water rinse, ;s recommended. DC no: allow water to run into electncal controls- Always turn off equipment power before using water to wash equipment. 9. Compartment Door Care: a.
PRESSURE STEAMERS: THERMOSTATIC TRAP AND COMPARTMENT DOOR GASKET REPLACEMENT The thermostatic trap and door gasket on your steamer stop the escape of steam from the compartment during operation. Steam leakage from either source will cause loss of pressure. which will result in longer cooking time. wasted Steam and excessive condensation. To keep your steamer operating at peak efficiency.
MODELS B, C, F, K PRESSURE STEAMERS DOOR AND DOOR ARM ASSEMBLY REFERENCE NUMBER PART NUMBER DESCRIPTION 1 25303 25304 02568 41370 41371 081001 16305 15250 122011 122021 101018 163101 081031 19291 041631 04164 04165 07132 07134 023001 023061 14643 23181 40547 08601 08606 Door Ann With Bushings — Model B & C, Polished Door Arm With Bushings — Model F & K.
MODEL J DOOR AND DOOR ARM ASSEMBLY REFERENCE NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER DESCRIPTION 253021 02568 41370 41371 081001 16305 15250 41360 43723 53035 04162 07136 68140 19228 23182 122001 163141 18306 023001 023061 14643 23181 Door Arm W/Bushings, Polished Door Arm Hinge Bushing (2 Required) Standard Door Arm Screw With Ball (1" x 8 thread) Oversize Door Arm Screw With Ball (1 3/32'' x 8 thread) Screw Handle Bar, Polished Pin Oil Cup Striker Plate and Pin Door H
MECHANICAL COMPARTMENT CONTROLS MODEL K PRESSURE STEAMERSDEC.
MECHANICAL COMPARTMENT CONTROLS MODEL K PRESSURE STEAMERS-DEC. 1977 THRU PRESENT REFERENCE NUMBER 1 2 3 4 5 A B C PART NUMBER 40650 22130 70411 22140 42270 42279 07173 07168 42290 42291 02146 05263 20551 05252 22212 22213 41100 69333 43765 40677 42670 D 40710 6 7 8 9 10 11 12 13 14 DESCRIPTION Pull Rod Handle Valve, Safely, 8 psi Tee, Special 3/4" Air Vent Inlet Manifold Ass'y.—2-Compl.—Mech. "K", Less Valves Inlet Manifold Ass'y.—3-Compl.—Mech.
AUTOMATIC COMPARTMENT CONTROLS MODEL K PRESSURE STEAMERSDEC.
AUTOMATIC COMPARTMENT CONTROLS MODEL K PRESSURE STEAMERS — DEC. 1977 THROUGH PRESENT REFERENCE NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER DESCRIPTION 40650 22130 70411 22140 42298 42299 22115 03278 42290 42291 43764 05263 20551 22199 Pull Rod Handle Valve, Safety, 8 PSI Tee, Special 3/4" Air Vent Inlet Manifold Ass'y.—2-Compl —Auto "K", Less Valves Inlet Manifold Ass'y.— 3-Compt.— Auto "K", Less Valves Valve, 1/2" Steam Inlet Solenoid Valve, Steam By-Pass Exhaust Manifold Ass'y.
INTERMEDIATE DRAWOUT & LIFTOUT SHELF MODELS B, F, J, AND K PRESSURE STEAMERS REFERENCE NUMBER 1 2 3 4 5 PART NUMBER DESCRIPTION • 19500 • 19502 *19501 •19503 42183 42814 43737 42180 42181 08440 Angle Slide, Draw-Out Shelf, Model B, Right (Not Available) Angle Slide, Draw-Out Shelf Model B, Left (Not Available) Angle Slide, Draw-Out Shelf, Model F, Right (Not Available) Angle Slide, Draw-Out Shelf, Model F, Left (Not Available) Draw-Out Intermediate Shelf, Model B Draw-Out Intermediate Shelf, Model F, J,
AUTO SHELF ASSEMBLY MODELS B & F PRESSURE STEAMERS REFERENCE NUMBER 1 PART NUMBER DESCRIPTION 41445 Angle Slide Ass'y With Rollers, Models B & F, Includes 2 Weld Studs 19915 (Current, Since 1968) (Shown) Angle Slide Ass'y With Rollers. Models B & F, Includes 2 Hex Mount ing Studs 19924 Angle Slide Ass'y With Rollers, Models B & F, Includes Original Style Body Mounting Bolt & Washers, etc. Angle Casting, Machined, Welded Stud, Models B & F Angle Casting, Machined.
MODELS J AND K PRESSURE STEAMER SLIDE SETS REFERENCE NUMBER 1 2 3 4 PART NUMBER DESCRIPTION 41440 41442 41430 41432 41435 41437 19909 Pan Support Slide Set, Model J Complete Pan Support Slide Set, Model K Complete Right or Left Side Slide Rack, 2 Per Compt Req'd. Model J Right or Left Side Slide Rack, 2 Per Compt Req'd. Mode) K Center Slide Rack Model J, 1 Req'd Per Compt Center Slide Rack Model K, 1 Req'd Per Compt Replacement Top Studs (Screw-In) J or K (Set of 6) CLEVELAND RANGE, INC.
START-UP MAINTENANCE PROCEDURES — STEAM GENERATOR IMPORTANT: These instructions must be followed in order to prevent premature failure of the steam generator START-UP: 1) Open the cabinet base door and close me drain valve if it is open (Red Handle lever marked "blowdown") 2) Flip the toggle switch on front of the cabinet console to "ON" (up position). The red console light should then glow and wter will automatically begin filling the generator.
WATER QUALITY REQUIREMENTS — STEAM GENERATOR PROTECTION AND MAINTENANCE A steam generator, or boiler unlike other types of waterusing kitchen equipment, distills the water in order to make steam. Nearly all feed-water sources contain dissolved minerals in varying degrees of concentration. As this water is boiled, pure steam rises from it's surface, upward to the cooking compartments, leaving minerals behind, that can become harmful to the steam generator.
MAINTENANCE INSTRUCTIONS FOR STEAM GENERATORS (EXCEPT THOSE EQUIPPED WITH TWO PROBES) WARNING: Steam under pressure may cause serious injury and bodily harm when it is accidentally or carelessly released. Therefore, service of the steam generator should only be performed by trained and experienced personnel, thoroughly familiar with servicing steam generators. CAUTION: Never work on the steam generator when it is hot or pressurized.
STEAM GENERATOR (BOILER) IDENTIFICATION Service Note The above drawings showing the sight gauge location and method of mounting are for assisting in determining the proper part number for replacement generators. When ordering please provide both the proper part number and the equipment's serial number. CLEVELAND RANGE CO, 1333 EAST 179th ST.
SERVICING INSTRUCTIONS STEAM PRESSURE ADJUSTMENTS WARNING: Adjustments must be made only by trained and experienced service personnel. Normally there is no need to make pressure adjustments on a new steamer, because the proper settings are made at the factory. In some cases however, the factory setting may shift due to shaking in transit, and resetting will be required after installation. The factory pressure settings shown on the accompanying chart should never be exceeded.
GAUGE PRESSURE READING WITH NO STEAM FLOW (STATIC PRESSURE) Self-Contained Steam Generator Gas or Electric Steamer's Pressure Reducing Valve Equipment Operating Pressure Switch Self-Contained Steam Coil Generator High Limit Safety Pressure Switch Steamer's Pressure Reducing Valve Direct Connect ( To House Steam Supply) Pressure Regulati ng Valve or Pressure Switch Steamer's Pressure Reducing Valve Kettle's Pressure Reducing Valve Steam Generator Only 5 PSI N/A 5 psi 10 psi N/A 5 psi N/A N/A
SERVICING INSTRUCTIONS PROBE SYSTEM: ELECTRIC WATER FILL AND ELECTRIC LOW WATER FUEL CUT OFF FOR STEAM GENERATOR — 3 PROBE TYPE WARNING: Service of the steam generator must be performed only by trained and experienced service technicians. During operation of the steam generator.
CONTINUES SERVICING PROBE SYSTEM: ELECTRIC WATER FILL AND INSTRUCTIONS ELECTRIC LOW WATER FUEL CUT OFF FOR STEAM GENERATOR — 3 PROBE TYPE 6 Assemble probe extensions to probes on inside of steam generator so they hang vertically, parallel to each other Malfunctioning will occur if an extension touches any part of the steam generator or another probe extension 7) If insulation on electrical wires to the probe snows signs of being broken, cut or deteriorated, the wires should be replaced 8) Connect wire term
STANDING PILOT-IGNITION TYPE GAS CONTROLS FOR GAS FIRED STEAM GENERATORS CAUTION: The following procedures, as well as other work on the gas controls, should be performed only by a trained and experienced service technician, thoroughly familiar with gas controls.
HOW THE ELECTRIC (WARRICK RELAY) WATER LEVEL CONTROLS OPERATE — ON GAS FIRED STEAM GENERATORS (WITH 3 PROBES) Inside Cleveland Range Co- boilers which have electric water level controls, there are three probe extensions vertically oriented above the water with their lower ends positioned at various levels Water is admitted to the boiler and is shut oft in response to the water level sensed by the tips of the short and the medium length probe extensions The electrical conductance of the water is used in this
HOW THE ELECTRIC (WARRICK RELAY) WATER LEVEL CONTROLS OPERATE — ON ELECTRIC STEAM GENERATORS (WITH 3 PROBES) inside Cleveland Range Co- boilers which have electric water level controls, there are three probe extensions vertically oriented above the water with their lower ends positioned at various levels.
ELECTRIC STEAM GENERATOR (BOILER) ASSEMBLY - 3 PROBE TYPE 24KW, 36KW, & 48KW (2, 3, & 4 HEATER ELEMENTS) - 1968 to PRESENT
ELECTRIC STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 24KW, 36KW, & 48KW (2, 3, & 4 HEATER ELEMENTS) — 1968 to PRESENT REFERENCE NUMBER 1 PART NUMBER 43936 43938 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20A 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 43895 40445 07106 23132 07302 40462 101467 40421 4374S 07106 08165 08166 08167 08214 08215 08216 08175 08176 08177 07128 07115 53250 03504 03514 03276 22102 44095 19870 03509 03506 20533 02193 02196 20535 03202 19947 22130 22131 19968 1
ELECTRIC STEAM GENERATOR (BOILER) ASSEMBLY 18KW, 27KW, and 36KW (3 ELEMENTS — 6, 9, or 12KW EACH) — PRIOR TO 1968
REFERENCE NUMBER PART NUMBER DESCRIPTION 1 40425 Hand Hole Plate Assembly 16650 Hand Hole Plate Only 2 07116 Hand Hole Gasket 3 40446 Water Gauge Set With Glass 07108 Fibre Washer (2 Required) 23132 Gauge Glass Washer (2 Required) 4 07301 Glass Only — 10 1/2" Long 5 43720 Water Regulator Valve Assembly 6 06300 Float Only 7 43740 Float Arm and Block Assembly 8 02411 Float Pivot Bracket 9 23 130 Sealing Washer 10 43735 Float Plunger Assembly.
WIRING DIAGRAM ELECTRIC STEAM GENERATORS WIRING DIAGRAM FOR ELECTRIC STEAM GENERATORS WITH ELECTRICAL LOW-WATER HEATER CUTOFF, WITHOUT MANUAL SAFETY RESET CIRCUIT PRIOR TO JANUARY, 1978 CLEVELAND RANGE CO, 1333 EAST 179th ST.. CLEVELAND.
CLEVELAND RANGE CO.. 1333 EAST 179th ST., CLEVELAND, OHIO 44110 Manufacturer reserves right of design improvement or modification, as warranted.
GAS STEAM GENERATOR (BOILER) ASSEMBLY — NO PROBES 100,000 BTU (2 BURNER) & 150,000 BTU (3 BURNER)
GAS STEAM GENERATOR (BOILER) ASSEMBLY — NO PROBES 100,000 BTU (2 BURNER) & 150,000 BTU (3 BURNER) REFERENCE NUMBER PART NUMBER DESCRIPTION 1 40300 40307 43826 Boiler Shell Only, With Legs, Studs. Hand Hole Plate Assembly, and Top Flue Bracket. Boiler Shell O nly, With Clip Locks, Studs. Hand Hole Plate Assembly, and Top Flue Bracket Boiler Shell 40300 Above. Also Including One Corrosion Resistor. Sight Gauge. Low Water Cut-Off Switch, and Water Regulator. Boiler Shell 40307 Above.
GAS STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 210,000 BTU (5 BURNERS)
GAS STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 210,000 BTU (5 BURNERS) REFERENCE NUMBER 1 PART NUMBER 40302 40309 43832 43833 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 17 40425 16545 07116 43895 40446 07108 23132 07301 40462 40455 52350 19870 44095 02499 02500 15453 15450 19632 19631 63152 22183 22189 43651 43653 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 20410 02505 02523 15460 15461 52449 52450 52177 69933 07173 19941 19968 12161 19947 22140 22130 22131 22122 19945 03504
GAS STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 160,000 BTU (3 BURNER) & 200,000 BTU (4 BURNER)
GAS STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 160,000 BTU (3 BURNER) & 200,000 BTU (4 BURNER) REFERENCE NUMBER PART NUMBER 1 43872 Boiler shell only. with legs. studs, hand hole plate assembly, and top flue bracket 40298 Boiler shell 43872 above, also including two corrosion resistors, sight gauge, insulation panels, top flue collector with insulation and cover plate, three probes and extensions with cover box. 40421 Hand hole plate assembly including bar.
GAS STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 250,000 BTU (5 BURNERS) ft 300,000 BTU (6 BURNERS)
GAS STEAM GENERATOR (BOILER) ASSEMBLY — 3 PROBE TYPE 250,000 BTU (5 BURNERS) & 300,000 BTU (6 BURNERS) Reference NUMBER 1 PART NUMBER 43873 40297 2 2A 3 4 5 6 7 16 40421 43748 07106 43942 43943 56321 40117 48118 42361 40462 40455 52350 43895 40445 07108 23132 07302 43853 43857 43854 17 41367 18 41368 89955 18870 44095 22102 03276 02499 15453 15450 19632 19631 03277 40903 40907 40804 40906 43652 2011 02505 02523 52449 22183 22189 15480 15481 22122 22130 22131 22148 19947 03514 03504 07173 1—87 19968
WIRING DIAGRAM FOR 100,000 and 150,000 BTU STEAM GENERATORS, WITH PILOT IGNITION, WITH AND WITHOUT SAFETY RESET CIRCUIT CLEVELAND RANGE, INC., 1333 EAST 179th ST.
WIRING DIAGRAM FOR 100,000 and 150,000 BTU STEAM GENERATORS, WITH PILOT IGNITION. WITH MECHANICAL LOW-WATER FUEL CUTOFF, WITH AND WITHOUT SAFETY RESET CIRCUIT CLEVELAND RANGE, INC., 1333 EAST 179th ST., CLEVELAND, OHIO 44110 Manufacturer reserves right of design improvement or modification as warranted.
STEAM COIL WIRING DIAGRAM HOW THE ELECTRIC LOW WATER SAFETY SHUT -OFF OPERATES ON STEAM COIL (ELECTRIC OPERATED) STEAM GENERATORS Operation — Low Water Safety Shut-Off When Switch S is closed the following operations occur 1. The primary circuit of Transformer T is energized. 2. When the water level reaches the low water safety cutout probe extension and the momentary reset switch is manually closed. Relay Coil RC is energized. 3.
SERVICING INSTRUCTIONS — MECHANICAL WATER FILL FOR STEAM GENERATOR The water level in the sight gauge should normally be about 2/3 full. If it is not, then (1) the water valve may be scaled up or (2) the water valve plunger disc is in need of replacement or (3) the adjusting screw at the top of the valve plunger is set incorrectly or (4) the float needs to be replaced. 10. Close steam generator drain valve. Turn on utilities and fuel. 11. Check the water level.
STEAM COIL GENERATOR (BOILER) ASSEMBLY WITH VARIOUS CONTROL OPTIONS (INCLUDES BOILERS EQUIPPED WITH 0, 1, or 3 PROBES) CLEVELAND/ALCO, 1333 EAST 179th ST., CLEVELAND, OHIO 44110 Manufacturer reserves right of design improvement or modification, as warranted.
STEAM COIL GENERATOR (BOILER) ASSEMBLY WITH VARIOUS CONTROL OPTIONS (INCLUDES BOILERS EQUIPPED WITH 0, 1, or 3 PROBES) REFERENCE NUMBER PART NUMBER DESCRIPTION REFERENCE PART NUMBER NUMBER DESCRIPTION 43700 Steam coil broiler shell with legs. sight gauge. water regulator. steam coil. one corrosion resistor, hand hole plate assembly. (For use with mechanical pressure regulating valve tor controlling the steam supply.
