T H E SM ART S OLUTION FOR E N E RGY E FFICIEN CY E N G I N E E R I N G D E S I G N GUI D E : CONSOLE (CCE) SERIES 0.5 TO 1.
The Smart Choice for Energy Efficiency TABLE OF CONTENTS Commercial HVAC ..................................................................................................................................................................2 System Comparisons ..............................................................................................................................................................3 Water-Source Heat Pumps .......................................................................
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s COMMERCIAL HVAC ENERGY EFFICIENCY The ever-changing environment of commercial construction offers exciting breakthroughs in technology and materials, but it is not without some heartburn. Today, owners, architects, and contractors face many challenges in the design and construction of their projects.
The Smart Choice for Energy Efficiency ROOFTOP Rooftop systems are similar to VAV systems in that they use a central ductwork system to distribute conditioned air into the building space. However, instead of one central unit, the system is comprised of multiple units which can be tasked for different conditioning requirements. Rooftop systems usually require additional structural reenforcement as well as cranes or other lifting equipment to place the units.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s WATER-SOURCE HEAT PUMPS to maintain a constant temperature of 60 to 70°F in the water loop during high heating demand months. Within this temperature range, the units can operate in either heating or cooling mode. As the most energy efficient HVAC systems on the market, Water-Source Heat Pumps are uniquely simple in design.
The Smart Choice for Energy Efficiency GEOTHERMAL SYSTEMS These “Boilerless/Towerless” Heat Pump systems use the natural thermal properties of the Earth to dissipate or capture heat for the water loop. Geothermal Heat Pumps operate in an identical fashion to Water-Source Heat Pump units. However, without the need for a boiler or cooling tower, they save substantial energy costs and space. The water loop system is underground and the units are inside the building.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s A WATER-SOURCE EXAMPLE A mixture of units in heating mode and units in cooling mode create a constant temperature in the water loop. In Balanced Mode, there is no need for heat injection or rejection via the boiler or cooling tower. The heat is simply moved from one zone to another.
The Smart Choice for Energy Efficiency A GEOTHERMAL EXAMPLE Using the same building model, the cooling tower and boiler are replaced with a geothermal vertical loop field. Identical in overall zone operation, the building benefits by having less overall equipment and reduced operation costs. Building aesthetics are also improved by eliminating outdoor equipment and additional space is gained by eliminating the boiler and additional support equipment.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s THE CLIMATEMASTER ADVANTAGE pilot runs are completed, unit literature is finalized and the product is released to the marketplace. Every unit we produce follows this strict and sequenced path insuring no stone is left unturned, and no detail is missed.
The Smart Choice for Energy Efficiency COMPONENT PARTS allowed us to maintain a high degree of competence in our industry. Our test cells and test equipment are calibrated and certified periodically, per recognized industry standards, to insure the data is accurate and repeatable. In addition to testing new concept units, the lab continually audits production units throughout the year to insure quality performance and reliability. To produce a quality unit, you have to start with quality components.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s ENGINEERING DESIGN SPECIFICATIONS CXM Advanced units need advanced specifications. ClimateMaster’s new Engineering Design specifications provide the most detailed information for your next project.
The Smart Choice for Energy Efficiency E-COATED AIR COILS All ClimateMaster Water-Source heating and cooling systems (excluding the RE series rooftop) are available with an E-Coated air-coil option. This process provides years of protection against coil corrosion from airborne chemicals resulting from modern building material outgassing and most airborne environmental chemicals.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s THE CONSOLE (CCE) SERIES UNIT FEATURES The CCE series console unit provides a high efficiency WSHP “ductless” solution for spaces where individual, quiet control of the heating and cooling system is important. CCE units are especially ideal where ceiling height and space are limited, or when preserving the integrity of an existing structure. The CCE series meets ASHRAE 90.
The Smart Choice for Energy Efficiency Advanced digital controls with Remote Service Sentinel.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s About ARI/ISO/ASHRAE 13256-1 The performance standard ARI/ASHRAE/ISO 13256-1 became effective January 1, 2000 and replaces ARI Standards 320, 325, and 330. This new standard has three major categories: Water Loop (comparable to ARI 320), Ground Water (ARI 325), and Ground Loop (ARI 330).
The Smart Choice for Energy Efficiency ARI/ISO/ASHRAE 13256-1 Data ASHRAE/ARI/ISO 13256-1. English (IP) Units Water Loop Heat Pump Model Cooling 86°F Ground Water Heat Pump Heating 68°F Capacity Btuh EER Btuh/W Capacity Btuh COP Cooling 59°F Capacity Btuh EER Btuh/W Ground Loop Heat Pump Heating 50°F Capacity Btuh COP Cooling 77°F Capacity Btuh EER Btuh/W Heating 32°F Capacity Btuh COP CCE07 7,800 12.1 10,400 4.9 8,900 19.5 8,400 4.3 8,000 14.0 6,500 3.6 CCE09 9,300 12.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Model Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CCE 0 7 A G C A S S C S R S Model Type Standard S = Standard CCE = Console Piping Connections Unit Size R = Right Piping L = Left Piping 07 09 12 15 19 Water Circuit Options Sweat IPT EPT None Motorized Water Valve Autoflow (2.25 Gpm/Ton) Autoflow (3.0 Gpm/Ton) Motorized Water Valve & Afr (2.25) Motorized Water Valve & Afr (3.
The Smart Choice for Energy Efficiency Correction Tables Air Flow Correction Table Airflow Cooling % of Rated Total Capacity Sensible Capacity 75% 0.951 81% 0.964 88% Heating Power Heat of Rejection Heating Capacity Power Heat of Extraction 0.860 0.963 0.952 0.990 1.054 0.966 0.894 0.973 0.965 0.993 1.035 0.977 0.979 0.936 0.984 0.979 0.996 1.019 0.987 94% 0.990 0.969 0.992 0.990 0.998 1.008 0.994 100% 1.000 1.000 1.000 1.000 1.000 1.000 1.000 106% 1.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Unit Model Number Designation CCE = Console Heat Pump (Rev. B) flow and air temperature would have on the corrected capacities. If the desired capacity cannot be achieved, select the next larger or smaller unit and repeat the procedure. Remember, when in doubt, undersize slightly for best performance. Capacity Table Index CCE-07B - CCE-19B - See Page 20-24. Glossary of Terms See Page 16.
The Smart Choice for Energy Efficiency Performance Data Selection Notes For operation in the shaded area when water is used in lieu of an anti-freeze solution, the LWT (Leaving Water Temperature) must be calculated. Flow must be maintained to a level such that the LWT is maintained above 42°F [5.6°C] when the JW3 jumper is not clipped (see example below). This is due to the potential of the refrigerant temperature being as low as 32°F [0°C] with 40°F [4.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Performance Data CCE-07B 240 CFM Nominal (Rated) Airflow *WPD Adder for Motorized Valve, CCE07 (Cv = 4.9, MOPD = 125 psi) 1.0 PSI FT 0.20 0.47 1.4 0.44 1.00 1.9 0.87 2.00 Cooling - EAT 80/67°F EWT °F GPM 20 1.9 3.7 8.5 1.0 1.4 3.2 9.7 6.9 0.71 0.36 1.4 2.2 5.1 9.8 6.9 0.70 1.9 3.3 7.6 9.9 6.9 1.0 1.0 2.3 9.4 6.8 1.4 1.5 3.5 9.6 1.9 2.1 4.9 1.0 0.9 2.
The Smart Choice for Energy Efficiency Performance Data CCE-09B 300 CFM Nominal (Rated) Airflow *WPD Adder for Motorized Valve, CCE09 (Cv = 4.9, MOPD = 125 psi) EWT °F GPM 20 WPD Adder GPM PSI FT 1.3 0.34 0.80 1.9 0.80 1.85 2.5 1.50 3.46 30 40 50 60 70 80 85 90 100 Performance capacities shown in thousands of Btuh WPD* Cooling - EAT 80/67°F Sens/Tot Ratio HC kW HE LAT COP 7.2 0.63 5.1 92.3 3.35 23.8 7.5 0.66 5.2 93.0 3.34 13.2 26.5 7.6 0.67 5.4 93.5 3.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Performance Data CCE-12B 350 CFM Nominal (Rated) Airflow *WPD Adder for Motorized Valve, CCE12 (Cv = 4.9, MOPD = 125 psi) EWT °F GPM 20 WPD Adder GPM 1.6 PSI FT 0.52 1.21 2.3 1.17 2.71 3.1 2.31 5.33 30 40 50 60 70 80 85 90 100 Performance capacities shown in thousands of Btuh WPD* Cooling - EAT 80/67°F Sens/Tot Ratio EER HC 8.7 0.78 6.0 93.0 3.26 16.8 24.6 9.4 0.
The Smart Choice for Energy Efficiency Performance Data CCE-15B 400 CFM Nominal (Rated) Airflow *WPD Adder for Motorized Valve, CCE15 (Cv = 4.9, MOPD = 125 psi) PSI FT 1.8 0.66 1.53 2.7 1.62 3.74 3.6 3.11 7.18 Cooling - EAT 80/67°F EWT °F GPM PSI FT 20 3.6 4.9 11.3 1.8 1.2 2.8 16.5 11.2 0.67 0.68 18.8 2.7 2.6 6.0 16.6 11.1 0.67 0.62 3.6 4.2 9.7 16.6 11.0 0.67 0.60 1.8 1.3 3.0 16.3 11.1 0.68 2.7 2.3 5.3 16.5 11.2 3.6 3.6 8.3 16.5 1.8 1.2 2.8 15.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Performance Data CCE-19B 460 CFM Nominal (Rated) Airflow *WPD Adder for Motorized Valve, CCE19 (Cv = 4.9, MOPD = 125 psi) EWT °F GPM 20 WPD Adder GPM 2.4 PSI FT 1.17 2.71 3.6 2.88 6.64 4.8 5.53 12.77 30 40 50 60 70 80 85 90 100 Performance capacities shown in thousands of Btuh WPD* Cooling - EAT 80/67°F TC Sens/Tot Ratio EER HC 11.2 1.05 7.6 92.5 3.13 22.8 24.7 12.
The Smart Choice for Energy Efficiency Physical Data Model 07 09 Compressor (1 Each) 12 15 19 27 [0.765] 24 [0.680] Rotary Factory Charge R22 (oz) [kg] 16 [0.454] 16 [0.454] 21 [0.595] PSC Fan Motor & Blower (3 Speeds) Fan Motor (hp) [W] Blower Wheel Size (dia x w) (in) [mm] 1/20 [27] 1/15 [50] 1/15 [50] 1/6 [124] 1/6 [124] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] Water Connection Size O.D.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Cabinet Dimensions - Bottom Return - Left Hand Piping Left Hand Bottom Return 12.6 (320) 3.5 (88.9) Discharge Air 1.5 (38) 30° Control Access Door Filter located inside and at top of air inlet area. Push tabs back and down to release filter for replacement. SIDE VIEW FRONT VIEW *23.9 (607) 1.9 (48) Air Inlet AIR INLET AREA 33.5 (851) 1.75 (44.5) 11.5 (292) 12.0 (305) 48.0 (1219) 48.
The Smart Choice for Energy Efficiency Cabinet Dimensions - Bottom Return - Right Hand Piping Right Hand Bottom Return 16 (406) 5 (127) 3.5 (88.9) Discharge Air 30° Control Access Door Filter located inside and at top of air inlet area. Push tabs back and down to release filter for replacement. SIDE VIEW FRONT VIEW *23.9 (607) 1.9 (48) Air Inlet AIR INLET AREA 33.5 (851) 1.75 (44.5) 11.5 (292) 12.0 (305) 48.0 (1219) 2.9* (79) 48.0 (1219) 10.0 (254) BOTTOM VIEW R.H.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Cabinet Dimensions - Front Return - Left Hand Piping Left Hand Front Return 12.6 (320) 1.5 (38.1) 3.5 (88.9) Discharge Air 30° Control Access Door FRONT VIEW SIDE VIEW 21.0 (533) Air 7.9 (201) Inlet 48.0 (1219) 43.7 (1110) 12.0 (305) Filter located behind return air grille and requires removal of cabinet front for access. 48.0 (1219) 12.0 (305) L.H. Pipe & Electric Area BOTTOM VIEW 1(25) 4.
The Smart Choice for Energy Efficiency Cabinet Dimensions - Front Return - Right Hand Piping Right Hand Front Return 16.0 (406) 5.0 (127) 3.5 (88.9) Discharge Air 30° Control Access Door FRONT VIEW SIDE VIEW 21.0 (533) 7.9 Air (201) Inlet 48.0 (1219) 43.7 (1110) 12.0 (305) Filter located behind return air grille and requires removal of cabinet front for access. 48.0 (1219) R.H. Pipe & Electric Area 12.0 (305) 1.0 (25) BOTTOM VIEW 4.5 (114) 1.0 (25) REAR VIEW 20.0 (508) 21.
30 0.75 (19) Optional Disconnect Box (mounted to cabinet not chassis) Water Connections 5/8" (15.9 mm) OD Copper, 1/2" IPT or 1/2" EPT Optional Motorized Water Valve Optional Autoflow Valve Blower Access Panel Blower Deck 3.56 (90) 7.5 (191) 0.87 (22) 3.22 (82) 3.42 (87) 5.36 (136) 3.01 (76) 4.46 (113) 0.75 (19) 3.28 (83) 5/8" (15.9 mm) ID Vinyl Hose Condensate *1.94 (49) *7.06 (179) *16.66 (423) Water Out Water In 3.88 (99) 30° Power Supply 11.54 (293) 3.43 (87) 5.36 (136) 3.
The Smart Choice for Energy Efficiency Piping Detail 3.28 (83) 5.36 (136) 3.01 (76) Power Supply 1.84 (47) 30° Water Out Water In Control Box 0.87 (22) Optional Autoflow Valve *16.66 (423) Compressor Access Panel 7.5 (191) 4.46 (113) 0.75 (19) *1.94 (49) *7.06 (179) Condensate 3.56 (90) 3.88 (99) 5/8" (15.9 mm) ID Vinyl Hose Optional Motorized Water Valve 11.54 (293) 3.43 (87) Water Connections 5/8" (15.9 mm) OD Copper, 1/2" IPT or 1/2" EPT 0.99 (25) Right Hand Configuration 5.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Blower Performance Data Model Rated CFM CCE07 SCFM Low Speed High Speed 240 190 240 CCE09 300 240 300 CCE12 350 300 350 CCE15 400 340 400 CCE19 460 400 460 Fan speed is user selectable All airflow is rated at lowest Voltage if unit is dual Voltage rated, i.e.
The Smart Choice for Energy Efficiency Unit Electrical Data Model Voltage Code Voltage Min/Max Voltage QTY RLA LRA Fan Motor FLA Compressor Total Unit FLA Min Circuit Amps Max Fuse/ HACR CCE07 A 115/60/1 104-126 1 7.1 46.5 0.50 7.6 9.3 15 CCE07 G 208-230/60/1 197-254 1 3.7 19.0 0.33 4.0 5.0 15 CCE07 E 265/60/1 239-292 1 2.8 16.0 0.35 3.1 3.8 15 CCE09 A 115/60/1 104-126 1 9.0 46.5 1.30 10.3 12.5 20 CCE09 G 208-230/60/1 197-254 1 4.7 23.0 0.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Wiring Diagram Matrix Only CXM and DXM diagrams, with a representative diagram of LON and MPC Options are presented in this submittal. Other diagrams can be located online at www.climatemaster.com using the part numbers presented below.
The Smart Choice for Energy Efficiency Typical Wiring Diagram - CXM Controls - Auto/Manual Changeover 35
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 .
The Smart Choice for Energy Efficiency Typical Wiring Diagram - CXM Controls - Remote Mount Thermostat 37
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 .
The Smart Choice for Energy Efficiency CXM AND DXM SERIES CONTROLLERS DXM Control Board The CXM and DXM Series Controllers are designed to enhance Water-Source Heat Pump unit performance with the ability to coordinate complete systems. CXM Series controllers offer complete stand-alone unit control. DXM Series controls add advanced unit operation and system control features.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s OPEN-PROTOCOL DDC CAPABILITY The CXM and DXM Series can be upgraded with the addition of a separate LonMark or MPC (Multiple ProtoCol -- BACNET, N2, Modbus) DDC module, either as a factory option, or field installed at a later date. LonWorks is an open protocol DDC network, which can be integrated with most third-party building automation systems.
The Smart Choice for Energy Efficiency Basic Features CXM CXM-Lon CXM-MPC DXM DXM-Lon DXM-MPC High and Low Refrigerant Pressure Protection S S S S S S Water Coil Low Temperature Limit S S S S S S True 24VA Thermostat Signals S S S S S S Thermostat Inputs Compatible with Triacs S S S S S S Condensate Overflow Sensor S S S S S S Anti-Short-Cyle Time Delay S S S S S S Random Start S S S S S S Alarm (selectable dry contact or 24VA) S S S S S S Wate
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s CCE Console Series 60Hz Engineering Guide Specs. Rev.: 07/07/06 General: Furnish and install ClimateMaster “Console” Water Source Heat Pumps, as indicated on the plans. Equipment shall be completely assembled, piped and internally wired. Capacities and characteristics as listed in the schedule and the specifications that follow.
The Smart Choice for Energy Efficiency Option: The unit shall be supplied with extended range Insulation option, which adds closed cell insulation to internal water lines, and provides insulation on suction side refrigeration tubing including refrigerant to water heat exchanger. Fan and Motor Assembly: Fan and motor assembly shall be assembled on a slide out fan deck with quick electrical disconnecting means to provide and facilitate easy field servicing.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Piping: Water piping shall terminate in the same location regardless of the connection and valve options. Option: Threaded EPT copper fittings (sweat connections are standard). Option: Threaded IPT copper fittings (sweat connections are standard). Drain Pan: The drain pan shall be constructed of galvanized steel and have a powder coat paint application to further inhibit corrosion.
The Smart Choice for Energy Efficiency h. i. Option to reset unit at thermostat or disconnect. Automatic intelligent reset. Unit shall automatically reset the unit 5 minutes after trip if the fault has cleared. If a fault occurs 3 times sequentially without thermostat meeting temperature, then lockout requiring manual reset will occur. j. Ability to defeat time delays for servicing. k.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s at the thermostat LED to display unit status and specific fault status such as over/under voltage fault, high pressure fault, low pressure fault, low water temperature fault, condensate overflow fault, etc. Units that do not provide this remote service sentinel shall not be acceptable.
The Smart Choice for Energy Efficiency Warranty: ClimateMaster shall warranty equipment for a period of 12 months from start up or 18 months from shipping (which ever occurs first). Option: Extended 4-year compressor warranty covers compressor for a total of 5 years. Option: Extended 4-year refrigeration circuit warranty covers coils, reversing valve, expansion valve and compressor for a total of 5 years.
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s e. f. g. h. i. Thermostat shall be a single-stage, digital, auto or manual changeover with HEAT-OFF-COOL-AUTO system switch, fan ON-AUTO switch, and fan LO-HI switch. Thermostat shall have an LCD display with temperature and set-point(s) in ºF or ºC. The Thermostat shall provide permanent memory of set-point(s) without batteries. A fault LED shall be provided to display specific fault condition.
The Smart Choice for Energy Efficiency DDC Sensors: ClimateMaster wall mounted DDC sensor to monitor room temperature and interfaces with optional interface system described above. Several types as described below: a. Sensor only with no display (LON and MPC). b. Sensor with override (LON only). c. Sensor with setpoint and adjustment override (MPC only). d. Sensor with setpoint and adjustment override, LCD display, status/fault indication (LON and MPC).
ClimateMaster Water-Source Heat Pumps Console (CCE) Series 0 . 5 t o 1 . 5 To n C o n s o l e U n i t s Guide Revision History: Date: 07/26/06 Page: 42 07/26/06 07/26/06 07/26/06 12/23/05 12/13/05 08/22/05 08/22/05 19 18 All 19-23 All 43 17 12/30/04 All Description: Updated specs for Rev. B and new thermostat offering Updated motorized valve data for all sizes Added Performance data selection notes Added Rev.
The Smart Choice for Energy Efficiency 51
7300 S.W. 44th Street Oklahoma City, OK 73179 Phone: 405-745-6000 Fax: 405-745-6058 www.climatemaster.com ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time for order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specific information on the current design and specifications.