Console (CCE) Series Tranquility Console (TRC) Series Table of Contents Commercial Console Water-Source Heat Pumps 50Hz & 60Hz Installation, Operation & Maintenance Instructions 97B0035N01 Revision: 5 Nov.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B General Information Safety Warnings, cautions and notices appear throughout this manual. Read these items carefully before attempting any installation, service or troubleshooting of the equipment. DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B General Information Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Insure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Physical Data Console (CCE) Series Model 07 09 12 Compressor (1 Each) Factory Charge R22 (oz) [kg] 15 19 Rotary 16 [0.454] 16 [0.454] 21 [0.595] 27 [0.765] 24 [0.680] 1/20 [27] 1/15 [50] 1/15 [50] 1/6 [124] 1/6 [124] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5-1/4 x 6-1/4 [133 x 159] 5/8 [15.9] 5/8 [15.9] 5/8 [15.9] 5/8 [15.9] 5/8 [15.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Physical Data Tranquility Console (TRC) Series (60Hz) Model 09 12 15 18 28 [0.794] 29 [0.822] 33 [0.907] 39 [1.105] 1/12 [62] 1/8 [93] 1/8 [93] Compressor (1 Each) Factory Charge R410A (oz) [kg] PSC Fan Motor & Blower (3 Speeds) Fan Motor (hp) [W] 1/20 [37] Blower Wheel Size (dia x w) (in) [mm] - Qty 2 5.25 x 6.25 [133 x 159] Water Connection Size O.D. Sweat (in) [mm] 1/2 [12.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Physical Data Tranquility Console (TRC) Series (50Hz) Model 09 12 15 18 29 [0.822] 33 [0.936] 30 [0.850] 1/12 [62] 1/8 [93] 1/8 [93] Compressor (1 Each) Factory Charge R410A (oz) [kg] Rotary 26 [0.737] PSC Fan Motor & Blower (3 Speeds) Fan Motor (hp) [W] 1/20 [37] Blower Wheel Size (dia x w) (in) [mm] - Qty 2 5.25 x 6.25 [133 x 159] Water Connection Size O.D. Sweat (in) [mm] 1/2 [12.7] 3/4 [19.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Installation The installation of Console Water-Source Heat Pumps and all associated components, parts and accessories that make up the installation shall be in accordance with the regulations of ALL Authorities having jurisdiction and MUST conform to all applicable Codes. It is the responsibility of the Installing Contractor to determine and comply with ALL applicable Codes and Regulations.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Installation CAUTION! Loop Fluids should be of good quality with no more than 0.50 ppm of chlorides w/copper heat exchangers (125 ppm w/ Cupro-nickel) to prevent corrosion and should also be filtered to a maximum 800 micron [0.8mm particle size to prevent erosion of the heat exchangers. Condensate Piping Unit is supplied with condensate drain hose, 5/8 inch [16mm] I.D.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Piping Connections - CCE Figure 1b: Water Connection Details 3.28 (83) 5.36 (136) 3.01 (76) Power Supply 1.84 (47) 30° Water Out Water In Control Box 0.87 (22) Optional Autoflow Valve *16.66 (423) Compressor Access Panel 7.5 (191) 4.46 (113) 0.75 (19) *1.94 (49) *7.06 (179) Condensate 3.56 (90) 3.88 (99) 5/8" (15.9 mm) ID Vinyl Hose Optional Motorized Water Valve 11.54 (293) 3.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Piping Connections TRC Size 06-15 1.62 (41) 2.00 (51) Control Box Optional Flow Regulator Optional Motorized Water Valve Out In Water Out Compressor Access Panel Water In Opti Auto Valv Water Connections 5/8” (15.9) OD Copper, 1/2” IPT, or 1/2” EPT 2.25 (57) Optio Motor Water *11.25 (286) 8.00 Min (203) 1.75 (44) Condensate 5/8" (15.9) ID Vinyl Hose 1.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Piping Connections TRC Size 18 1.62 (41) Optional Motorized Water Valve 2.00 (51) Control Box O R Out In Water Out Compressor Access Panel Water In Water Connections 5/8” (15.9) OD Copper, 1/2” IPT, or 1/2” EPT 2.25 (57) *11.25 (286) 8.00 Min (203) 1.75 (44) Condensate 1.84 (77) 5/8" (15.9) ID Vinyl Hose Right Hand Configuration Water Out Water In Out In Water Connections 5/8” (15.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Piping Connections Installation of Supply and Return Piping Follow these piping guidelines. 1. Install a drain valve at the base of each supply and return riser to facilitate system flushing. 2. Install shut-off / balancing valves and unions at each unit to permit unit removal for servicing. 3. Place strainers at the inlet of each system circulating pump. 4.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Water-Loop Heat Pump Applications Commercial Water Loop Applications Commercial systems typically include a number of units connected to a common piping system. Any unit plumbing maintenance work can introduce air into the piping system; therefore air elimination equipment is a major portion of the mechanical room plumbing.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Ground-Loop Heat Pump Applications CAUTION! CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble free ground loops. These instructions are recommendations only. State/provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Ground-Water Heat Pump Applications Open Loop - Ground Water Systems Shut off valves should be included for ease of servicing. Boiler drains or other valves should be “tee’d” into the lines to allow acid flushing of the heat exchanger. Shut off valves should be positioned to allow flow through the coax via the boiler drains without allowing flow into the piping system.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Ground-Loop Heat Pump Applications Water Coil Low Temperature Limit Setting For all open loop systems the 30°F [-1.1°C] FP1 setting (factory setting-water) should be used to avoid freeze damage to the unit. See “Low Water Temperature Cutout Selection” in this manual for details on the low limit setting.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Electrical - Line Voltage General Line Voltage Wiring Be sure the available power is the same voltage and phase shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Electrical - Line Voltage Table 5a: TRC Electrical Data (60Hz) Model TRC09 TRC12 TRC15 TRC18 Voltage Code Voltage Min/Max Voltage Fan Motor FLA Compressor QTY RLA LRA Total Unit FLA Min Circuit Amps A 115/60/1 104-126 1 8.1 46.5 0.6 8.6 10.7 15 G 208-230/60/1 197-254 1 4.5 23.0 0.4 4.9 6.0 15 E 265/60/1 239-292 1 3.1 24.0 0.4 3.5 4.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Electrical - Line Voltage Figure 3: Typical Field Installed Wiring A Heat Pump Field Supplied Disconnect Switch B Room Thermostat A= Two power wires on single-phase units: three power wires on three-phase units. B= 1 heat /1 cool /manual or Auto Change-over remote 24V thermostat. Note: All customer-supplied wiring to be copper only and must conform to NEC and local electrical codes.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Electrical - Low Voltage Unit-Mounted Controls, TRC & CCE Units, Rev. B CCE Revision B models and TRC models include digital display unit-mounted controls (see picture, below). Either manual changeover (MCO) or auto changeover (ACO) controls are available, as indicated by the model number. The room temperature will appear after the set point has been displayed for 3 seconds.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Electrical - Low Voltage Optional Wall-Mounted Thermostat CCE & TRC WSHP units are built with standard internal thermostats in either manual changeover (MCO) or automatic changeover (ACO) configuration. No external, field-installed low-voltage wiring is required. When desired, the unit can be furnished with a 24-volt control circuit which is field-wired to a ClimateMastersupplied accessory remote thermostat.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B TRC/CCE Series Wiring Diagram Matrix DIAGRAMS CAN BE LOCATED ONLINE AT CLIMATEMASTER.COM USING THE PART NUMBERS PRESENTED BELOW.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Typical Wiring Diagram - Unit Mounted Manual & Auto Change Over CCE Units (Rev. B) & TRC Units with CXM Controller (2 Speed) c l i m a t e m a s t e r.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Typical Wiring Diagram - Unit Mounted Manual & Auto Change Over CCE Units (Rev. B) & TRC Units with DXM Controller (2) Speed c l i m a t e m a s t e r.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Typical Wiring Diagram - Remote Mounted Thermostat TRC Units 50Hz with DXM Controller (1) Speed with Selector Switch c l i m a t e m a s t e r.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B CXM Controls CXM Control For detailed control information, see CXM or DXM Application, Operation and Maintenance (AOM) manual (part # 97B0003N12 or part #97B0003N13). Field Selectable Inputs Test mode: Test mode allows the service technician to check the operation of the control in a timely manner.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B DXM Controls DXM Control For detailed control information, see CXM AOM (part # 97B0003N12), DXM AOM (part #97B0003N13), Lon controller AOM (part #97B0013N01) or MPC AOM (part # 97B0031N01).
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B DXM Controls cool mode, Y1 is the input call for cooling stage 1; Y2 is the input call for cooling stage 2; W1 is the input call for heating stage 1; and O/W2 is the input call for heating stage 2.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Safety Features - CXM/DXM Controls Safety Features – CXM/DXM Control The safety features below are provided to protect the compressor, heat exchangers, wiring and other components from damage caused by operation outside of design conditions. Anti-short cycle protection: The control features a 5 minute anti-short cycle protection for the compressor. Note: The 5 minute anti-short cycle also occurs at power up.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Safety Features - CXM/DXM Controls If a UPS condition occurs, the control will immediately go to UPS warning. The status LED will remain on as if the control is in normal mode. Outputs of the control, excluding LED and alarm relay, will NOT be affected by UPS. The UPS condition cannot occur during a compressor off cycle. During UPS warning, the alarm relay will cycle on and off.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Commissioning and Operating Conditions Environment – This unit is designed for indoor installation only. Do not install in an area subject to freezing or where humidity levels can cause cabinet condensation. Power Supply – A voltage variation of +/- 10% of nameplate utilization voltage is acceptable.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Piping System Cleaning and Flushing Piping System Cleaning and Flushing Cleaning and flushing the WLHP piping system is the single most important step to insure proper start-up and continued efficient operation of the system. Follow the instructions below to properly clean and flush the system: 1. Insure that electrical power to the unit is disconnected. 2.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit and System Checkout Procedure Unit and System Checkout BEFORE POWERING SYSTEM, please check the following: UNIT CHECKOUT Balancing/shutoff valves: Insure that all isolation valves are open and water control valves are wired. Line voltage and wiring: Verify that voltage is within an acceptable range for the unit and wiring and fuses/breakers are properly sized. Verify that low voltage wiring is complete.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Start-Up Procedure Unit Start-up Procedure 1. Turn the thermostat fan position to “ON”. Blower should start. 2. Balance air flow at registers. 3. Adjust all valves to their full open positions. Turn on the line power to all heat pumps. 4. Room temperature should be within the minimummaximum ranges of table 8.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Operating Conditions NOTE: Table 10 includes the following notes: • Airflow is at nominal (rated) conditions; • Entering air is based upon 70°F [21°C] DB in heating and 80/67°F [27/19°C] in cooling; • Subcooling is based upon head pressure at compressor service port; • Cooling air and water values can vary greatly with changes in humidity level. Table: 10 TRC Series Typical Operating Pressures and Temperatures (60 Hz I.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v. , 2 0 0 9 B Unit Operating Conditions Table: 10 TRC Series Typical Operating Pressures and Temperatures (60 Hz I.P. Units) TRC15 Full Load Cooling - without HWG active Entering Water Temp °F Water Flow GPM/ton Suction Pressure PSIG Discharge Pressure PSIG Subcooling Water Temp Drop °F Superheat 30 2.1 3.15 4.2 98-108 98-108 99-109 140-160 135-155 127-148 36-41 36-41 36-41 14-19 12-17 10-15 50 2.1 3.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Preventive Maintenance Water Coil Maintenance (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P.P.M. or greater) in the water, it is best to establish a periodic maintenance schedule with the owner so the coil can be checked regularly. Consult the well water applications section of this manual for a more detailed water coil material selection.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Functional Troubleshooting Only Compressor Runs X X Thermostat wiring Check G wiring at heat pump. Jumper G and R for fan operation. X X Fan motor relay Jumper G and R for fan operation. Check for Line voltage across BR contacts.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
c l i m a t e m a s t e r. c o m Rev.: 11/09 Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions. LC083 *LC083* NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you.
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s Rev.: 10/09 Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions. LC079 *LC079* NOTE: Some countries do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you.
THE SMART SOLUTION FOR ENERGY EFFICIENCY Consoles R e v. : 5 N o v. , 2 0 0 9 B Notes: c l i m a t e m a s t e r.
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S Consoles R e v. : 5 N o v.
