Instructions / Assembly

ManualsBrandsClopay ManualsDoors & WindowsValue Series 8 ft. x 7 ft. Non-Insulated White Garage Door with Plain Windows

Fig. 9-C

Center Stile

#1 Hinge

#2 Hinge

Bottom

Edge

End

Stile

Step 9A-3: Prepare Second (Lock) Section

NOTE: If door is predrilled for a lock, this section will be the one with

holes in the center of panel face.

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Place Second Section face down on covered sawhorses.

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Attach a #2 hinge to each end at top edge using (2) #14 × 5/8" sheet

metal screws. Attach a #1 hinge to all other pre-punched holes using

(2) #14 × 5/8" sheet metal screws (Fig. 9A-C).

Step 9A-4: Keyed Lock/Lift Handle Installation

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If you wish to install a keyed lock, begin lock installation now according

to supplemental instructions included with lock hardware.

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If door did not come with a keyed lock, install lift handle (Fig. 8A-B).

! CAUTION

Take care not to bend or twist sections with glass as this may cause

glass to break, which may result in personal injury.

Step 9A-5: Place and Secure Second (Lock) Section

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Place Second Section in opening on top of First Section.

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Drive a 10d 3" nail in jambs at each section end. Bend over edge to hold

section in place.

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Attach hinges from top of First Section to bottom of Second Section using

(2) #14 × 5/8" sheet metal screws for each hinge (Fig. 9A-D).

Step 9A-6: Prepare Next (Third) Section

Third Section has the general safety label applied (Fig. 9A-D).

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Place section face down on covered sawhorses.

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Attach a #3 hinge to each end at top edge using (2) #14 × 5/8" sheet

metal screws for each hinge. Attach a #1 hinge to all other prepunched

holes using (2) #14 × 5/8" sheet metal screws (Fig. 9A-E).

Safety

Label

Fig. 9-D

Fig. 9A-D

Fig. 9A-C

INSIDE OF SECTIONS

Door ID

Label

DOOR ID #: SECTION #:

9723-01

E X A M P L E

Alignment Label

Fig. 9B-A

STEP 9 - INSTALL DOOR SECTIONS

STEP 9 - INSTALL DOOR SECTIONS CON'T.

STEP 9B: STACKING ORDER FOR NON-INSULATED COMPOSITE OVERLAY SECTIONS

Non-Insulated Composite Overlay Doors are custom assembled one door

at a time. It is important matching sections stay together and sections are

stacked in the correct order.

Step 9B-1: Stack Non-Insulated Composite Overlay Door Sections

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Door sections are labeled on the inside upper left hand corner of the

section (Fig. 9B-A).

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All sections for each door have the same four digit identiﬁcation number.

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Sections should be stacked in sequence, with #01 being the bottom

section, the next section being #02 and so on.

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Use the Alignment Label between joining sections to ensure proper

alignment of the door sections.