Cobalt Digital Inc. 8310(-C) (10-Slot) 8321(-C) (20-Slot) openGearTM 2RU Frame and Power Supply (PS-8300) User Manual 8310/8321-UM Version: 1.
openGearTM 2RU Frame and Power Supply (PS-8300) User Manual • • • • • Cobalt Digital Inc. Part Number: 8310/8321-UM Document Version: 1.0 Printed in the United States. Last Author: CGG Printing Date: 8/28/09 The information contained in this Owner’s Manual is subject to change without notice or obligation. Copyright © 2009 Cobalt Digital Inc. All rights reserved. Contents of this publication may not be reproduced in any form without the written permission of Cobalt Digital Inc.
Important Regulatory and Safety Notices Before using this product and any associated equipment, refer to the “Important Safety Instructions” listed below so as to avoid personal injury and to prevent product damage. Products may require specific equipment, and /or installation procedures be carried out to satisfy certain regulatory compliance requirements. Notices have been included in this publication to call attention to these Specific requirements.
Important Safety Instructions Warning Warning Warning Read these instructions. Keep these instructions. Heed all warnings. Follow all instructions. The safe operation of this product requires that a protective earth connection be provided. A grounding conductor in the equipment's supply cord provides this protective earth. To reduce the risk of electrical shock to the operator and service personnel, this ground conductor must be connected to an earthed ground.
Product Power Cord Requirements Warning Warning North American Line Voltages 100 - 120 Volts This product is supplied with certified 10A/125V SVT type supply cords. Conductors are color coded white (neutral), black (line) and green or green/yellow (ground).
Maintenance/User Serviceable Parts Routine maintenance to this Cobalt Digital Inc. product is not required. This product contains no user serviceable parts. If the frame does not appear to be working properly, please contact Technical Support using the numbers listed under the “Contact Us” section on the last page of this manual. All Cobalt Digital Inc. products are covered by a generous 5-year warranty and will be repaired without charge for materials or labor within this period.
Contents Introduction 9 In This Chapter .......................................................................................................................... 9 A Word of Thanks ....................................................................................................... 9 Overview ..................................................................................................................... 9 Features ....................................................................................
Installing the Rear Support Bars and Brackets ..........................................................37 Service Information 43 In This Chapter ........................................................................................................................43 Troubleshooting Checklist.........................................................................................43 Frame Controller Alarm Mute/Bootload Button........................................................
Introduction In This Chapter This chapter contains the following sections: • A Word of Thanks • Overview • Features • Documentation Terms A Word of Thanks Congratulations on choosing the openGearTM 2RU Frame and Power Supply (PS-8300). The Cobalt Digital Inc. openGearTM line includes video decoders and encoders, audio embedders and deembedders, distribution amplifiers, format converters, and much more. Cobalt Digital Inc.
For applications where other types of I/O connections are necessary (such as twisted-pair audio or fiber interfaces), the frame also supports slot-dependent rear modules. Rear modules can be ordered with cards, and are easy and quick to install. Robust Power Supplies The 8310 frame can accommodate two front-loaded PS-8300 power supplies. Although a single power supply can fully power a loaded frame, the addition of a second (optional) power supply gives the frame full power redundancy.
• Aluminum construction reduces overall weight • Two independent looping Reference Inputs feed all card slots • SMPTE alarm interface for simple monitoring • Ethernet port for optional networked control • Robust 150 Watt Power Supply with integral cooling fan • Optional redundant power supply is hot-swappable for 24/7 operation • Power switch is accessible from front of the rack frame • Power supplies are replaceable from the front of the frame without requiring rearframe access • Separate
Installation and Setup In This Chapter This chapter contains the following sections: • Static Discharge • Unpacking • Installing the Frame • Power Supply PS-8300 and Power Cable • Fault Reporting • Improving Performance • Ventilation and Cooling • Cable Connections • Rear I/O Modules Static Discharge Whenever handling the frame and other related equipment, please observe all static discharge precautions as described in the following note: Page 12 8310/8321 User Manual • (V 1.
ESD Susceptibility Static discharge can cause serious damage to sensitive semiconductor devices. Avoid handling circuit boards in high static environments such as carpeted areas, and when wearing synthetic fiber clothing. Always exercise proper grounding precautions when working on circuit boards and related equipment. Unpacking Unpack each frame you received from the shipping container, and check the contents against the packing list to ensure that all items are included.
Installing the Frame The frame frame mounts in the rack frame by means of four rack screws fastened through the front mounting flanges. This should normally be sufficient to carry the load, including the weight of accompanying cables. However, in certain applications such as mobile truck installations, it may be desirable to also support the rear of the frame. The optional FSB-8310 Rear Support Bars and Brackets are specifically engineered to compensate for extra load stress.
Note In case of a power supply failure, contact your openGearTM dealer. The PS-8300 is a power factor corrected supply, capable of working with all world AC standards (100-240V). The supply has an indicator LED on the front, and an error detection circuit that will indicate the conditions described in Table 1. Table 1. Status LED Descriptions LED Color Display and Description Fault Red When lit, an alarm condition is occurring on a card.
For reliable performance, it is recommended that the frame door not be opened for longer than 5 minutes when using the Cooling Fan Module option on frames loaded with more than 40 Watt. Notice Without Fan Kit: Fan Kit Installed: 8310-C Max. 120W Module Power Empty Space 8310-C Max. 120W Module Power 8310 Max. 40 Watt Empty Space 8310-C Max. 120W Module Power Figure 1.
4. Each AC connector includes a Powerlock, which is designed to retain the power cable connector. Clip the Powerlock over the shoulder of the inserted AC cable end. 5. Warning Warning Hazardous Voltages Note — In some countries, it may be necessary to supply the correct mains supply cord. Use only an approved IEC 320 C-13 type A/C line cord rated for a minimum 10A at 250V and certified for the country of use.
Rear I/O Module Installation If you are installing an openGearTM card in a 8310-C-BNC or 8310-BNC frame, skip this section. If you received a custom rear I/O module for your openGearTM card, you will need to install the I/O module in your 8310 frame before you can connect cables. Use the following procedure to install the DFR-RM-82xx in the 8310 digital distribution frame: 1. Ensure that the frame is properly installed according to instructions in the section “Installing the Frame” of this manual. 2.
openBUS Connector This RJ45 connector is used to exchange information data from cards installed in the 8310 frame to an external monitoring/control system. Only cards having the openBUS interface will be able to be monitored and controlled this way. This is reserved for future use with openGearTM products. Connect only openBUS compatible devices and cables on this connector otherwise damage can occur to the frame or to the incompatible device.
SMPTE 269M Fault Reporting Option In This Chapter This chapter contains the following sections: • Overview • Frame Connections • Details Overview The SMPTE 269M Fault Reporting system, also known as a SMPTE “alarm,” provides an indication if one or more frame cards encounter a fault or an abnormal condition. This option is available when a Network Controller Card is installed in the Frame Controller Slot. The MFC-8310 is included if the frame has cooling fans in the front door.
Frame Connections The SMPTE 269M Fault Reporting connection on openGearTM 8310 series frames is provided by the FAULT BNC connector, for interfacing with a customer-designed alarm system. SMPTE Fault BNC Figure 8. SMPTE 269M Alarm Reporting Frame Connections Details The fault report contacts are closed when the card detects an internal failure or a power loss condition.
Specifications In This Chapter This chapter contains the Technical Specifications table. Technical Specifications Table 2. Technical Specifications Category PS-8300 Power Supply Parameter Specification Input 100 - 240VAC, 47-63 Hz, 190 Watt Output 1 +12V, ± 10%, 0.5A - 12.5A Output 2 -7.5V, ± 10%, 0A - 2.5A Total Sum of both outputs not to exceed 150 Watt maximum For safety reasons, Cobalt Digital Inc. power supplies do not fit into rack frames of other manufacturers.
Category Parameter Specification Level 1Vpp nominal Signal Analog video sync (black burst or tri-level), or AES/EBU DARS Impedance 75Ω terminating Return Loss >30dB to 30MHz Max DC on Ref Input ±1V Alarm Indicator ANSI/SMPTE 269M-1999 contact closure Connector Female BNC Max Voltage 24V DC Max Current 20mA Alarm Conditions Loss of AC input power DC output voltage error DC output voltage SMPTE Fault Reporting PS Monitored Parameters (-C version only) DC output current Critical temper
Important Notes: The power dissipation of each product installed in this frame is indicated in the Specifications section of the documentation provided with each module. For long-term reliability and increased product life, it is recommended that the total dissipation of all modules installed in a 8310 frame should not exceed 40 Watt total without the CFM-8310, and 120 Watt total with the CFM-8310.
Frame Features In This Chapter This chapter contains the following sections: • • Cooling Features o Installing the Cooling Fan Module o Cooling Fan Functions and User Controls o Installing the Controller Card o Functions of the Controller Card o Controls and LEDs of the Controller Card Remote Control Networking Features o Installing the Network Controller Card o Ethernet Setup o Functions of the Network Controller Card o Controls and LEDs of the Network Controller Card • DashBoard and
Cooling Features The standard 8310 frame can be also be ordered as the 8310-C version, with the Cooling Fan Module installed as original equipment from the factory. However, for customers wishing to increase the ventilation on their standard 8310 frames, the optional CFM-8310 Cooling Fan Module is available as a field upgrade kit. The CFM-8310 module consists of a fan board, which installs in the frame door, and a controller card, which installs in a designated frame slot.
1. Open the CFM-8310 package and remove the components. Verify that all necessary components are included. • Fan PCB 8310A-016 • Fan Filter S985-006 • 8 nuts 650-007 • 8 washers 960-025 • MFC-8310(-N) Frame Controller Card 2. Turn frame power off. 3. Open the frame door. 4. Carefully remove the door from the frame by unscrewing the two screws that attach the door to the extender arms. 5. Place the frame door inside up on a clean antistatic workspace. 6.
Next you will install either an MFC-8310 or an MFC-8310-N controller card. Refer to the appropriate section for installation instructions for your specific controller card. Installing the Controller Card Use the following procedure to install the MFC-8310 controller card component of the CFM-8310: Figure 11. MFC-8310 Fan Controller Card and Unscrewed Retaining Screw 1. With the frame door open, unscrew the MFC-8310 Card Retaining Screw (Part No.
seconds after the fan door is closed, then adjust to the appropriate level based on power consumption. • Monitors the frame door and PS-8300(s) to ensure that fans in all units are operating correctly. • Monitors the fan door and notifies the user if it is left open too long. • Monitors the status of other cards in the frame via the internal bus. • Generates alarms if any of the monitored functions develop errors.
LED displays and descriptions are provided in the following table: Table 3. MFC-8310 Controller Card LED Descriptions LED Alarm (MFC-8310) Status OK (MFC-8310) Comm. Activity (MFC-8310) Fault (CFM-8310) Fan Fail (CFM-8310) Color Display and Description Red When lit, an alarm condition is occurring in the frame. Green When lit, the MFC-8310 module is operating correctly. Yellow When lit, the card is communicating within the frame. Red When lit, a SMPTE alarm condition is occurring in the frame.
Remote Control Networking Features This section includes instructions for installing the MFC-8310-N controller card for the CFM-8310 module. Note: Refer to Cobalt® reference guide COMPASS™ Remote Control User Guide” (PN 9000RCS-RM) for thorough information and step-by-step instructions for setting up network remote control of COMPASS™ cards using DashBoard™ and the Network Controller Card.
This completes the procedure to configure the network settings for the MFC-8310-N controller card. Functions of the Network Controller Card The MFC-8310-N controller card component of the CFM-8310 performs several functions: • Monitors frame power usage and sets the fan speed accordingly (higher power consumption requires higher fan speed for adequate cooling). The fans always run at maximum speed for 5 seconds after the fan door is closed, then adjust to the appropriate level based on power consumption.
DS1 DS5 DS2 DS6 Alarm Mute Button DS3 DS7 DS4 Fan Board Connector Edge Figure 14. MFC-8310-N Card Edge Controls DIP Switches on the MFC-8310-N The following DIP Switches are located on the MFC-8310-N controller card. DIP_1 Switch DIP_1 switch disables the audio alarm signal as follows: • ON — This setting disables the audio alarm. • OFF — This setting enables the audio alarm. DIP_2 to DIP_7 Switches DIP_2 to DIP_7 switches are not used.
Reset Button This button is used to restart both of the onboard processors: the fan control processor and the communications processor. The communications processor requires approximately 30 seconds to restart and re-establish network communications. MFC-8310-N LEDs The front edge of the MFC-8310-N, and the CFM-8310 in the frame door, have LED indicators for cooling module fan, alarm, and communication activity.
Table 4. MFC-8310-N Controller Card LED Descriptions LED Color Alarm (MFC-8310-N) Location Red DS1 Green DS2 Yellow DS3 Processor Red DS4 Error (MFC-8310-N) Red DS5 Green DS6 Yellow DS7 Status OK (MFC-8310-N) Comm. Activity (MFC-8310-N) Transmitting (MFC-8310-N) Receiving (MFC-8310-N) Fault (CFM-8310) Fan Fail (CFM-8310) Red Red Display and Description When lit, an alarm condition is occurring in the frame. When lit, the fan control process is operating correctly.
Enabling SNMP You must obtain a license key from Cobalt Digital Inc. to enable SNMP support. Use the following procedure to obtain your license key: 1. Request a license key from your distributor or at sales@cobaltdigital.com, quoting the 8-character hardware-ID provided on the page. 2. Open the Frame Configuration Page for the frame using DashBoard. OR Point your web browser to the IP address of the frame. 3. Select the tab titled SNMP Configuration.
Rear Support Bars and Brackets Under normal conditions, mounting the frame to the front of the rack with four rack screws should be sufficient to carry the load, including the weight of accompanying cables. The optional FSB-8310 Rear Support Bars and Brackets are specifically engineered to compensate for extra load stress associated with certain applications, such as mobile truck installations, to also support the rear of the frame. Figure 15.
8321 20-Slot Frame Setup In This Chapter This chapter provides information on setting up and using the 8321 series frame. The 8321 is a 2RU modular frame, designed to accommodate up to 20 openGear cards and support up to 10 high-density openGear fiber cards. The following topics are discussed: Page 38 • Rear Modules for the 8321 Series Frame • Cooling Features • Specifications for the 8321 Series Frames 8310/8321 User Manual • (V 1.
Rear Modules for the 8321 Series Frames If your 8321 series frame was ordered with cards requiring Full Rear Modules or Split Rear Modules, the appropriate modules are installed at the factory or included with the cards. Blank Rear Modules (R2-BLANK) are installed when the slot does not have an openGear card installed. This helps to ensure proper frame cooling and ventilation.
Split Rear Module This module features two card connectors and can include up to 10 BNCs, or a combination of BNC, AES, and fiber optic connectors. Each card connector is routed to a column of five BNCs. This module can only be used in a 8321 series frame. A Split Rear Module occupies two slots in the frame but provides connectors for two openGear cards. Up to 20 cards can be installed in the frame using this type of rear module. Figure 4.
Cooling Features The 8321 series frames come standard with the Cooling Fan Module installed as original equipment from the factory. However, if you need to replace the ventilation in a 8321 series frame door, the optional CFM-8321 Cooling Fan Module is available as a field installation kit. Cooling Fan Functions and User Controls The 8321 series frames includes Fault LEDs and the Alarm mute button on the front of the frame door. For details on the LED functions, refer to Table 2.2.
Specifications for the 8321 Series Frames This section includes the Technical Specifications table for the 8321 series frame. Table 4.5 8321 Series Frame Technical Specifications Category PS-8300 Power Supply Rack Frame Mechanical Frame Card Slots Frame Controller and Fans Comm I/O Controller Reference Inputs Environmental Parameter Specification Input 100-240VAC, 47-63Hz, 190W Output 1 +12V, ± 10%, 0.5A - 12.5A Output 2 -7.5V, ± 10%, 0A - 1.
Service Information In This Chapter This chapter contains the following sections: • Troubleshooting Checklist • Frame Controller Alarm Mute/Bootload Button • Warranty and Repair Policy Troubleshooting Checklist Routine maintenance to this openGearTM product is not required. In the event of problems with your 8310, the following basic troubleshooting checklist may help identify the source of the problem.
Use the following procedure to reload the software: 1. Eject the card. 2. Press and hold the Alarm Mute/Bootload button, while re-inserting the card into the frame. 3. Release the button. The STATUS OK LED will flash GREEN while the card is waiting for a new software load. If a new software load is not sent to the card within 60 seconds, the card will attempt to restart with it's last operational software load.
Warranty and Repair Policy Cobalt Digital Inc. Limited Warranty This product is warranted to be free from defects in material and workmanship for a period of five (5) years from the date of shipment to the original purchaser, except that 4000, 5000, 6000, 8000 series power supplies, and Dolby® modules (where applicable) are warranted to be free from defects in material and workmanship for a period of one (1) year. Cobalt Digital Inc.
Ordering Information In This Chapter Your 8310 openGearTM Two Rack Unit Frame and Power Supply (PS-8300) is a part of the openGearTM family of products. We offer a full line of openGearTM terminal equipment including distribution, conversion, monitoring, synchronizers, encoders, decoders, AES, keyers, control switches, as well as analog audio and video products.
Notes: 8310/8321 User Manual • (V 1.
Contact Us Contact Cobalt Digital Inc. PHONE E-MAIL POSTAL SERVICE General Business Office and Technical Support 217.344.1243 Fax 217.344.1245 General Information Info@cobaltdigital.com Sales Information Sales@cobaltdigital.com Cobalt Digital Inc. 2406 East University Avenue Urbana, IL 61802 USA Visit us at the Cobalt Digital Inc. website. http://www.cobaltdigital.
