Specifications

TABLE OF CONTENTS
i
CHAPTER 1……....
CHAPTER 2…........
CHAPTER 3……….
CHAPTER 4……….
CHAPTER 5……….
CHAPTER 6……….
CHAPTER 7……….
CHAPTER 8……….
CHAPTER 9………
CHAPTER 10……..
CHAPTER 11……..
CHAPTER 12……..
CHAPTER 13……..
CHAPTER 14……..
CHAPTER 15……..
CHAPTER 16……..
CHAPTER 17……..
CHAPTER 18……..
CHAPTER 19……..
APPENDEX A..…...
APPENDEX B…….
SPECIFICATIONS ..........................................................................................1
PRECAUTIONS ..............................................................................................2
MACHINE ORIENTATION ...........................................................................3
GENERAL MAINENANCE ...........................................................................5
Recommended Lubricants and Fluids ......................................................6
ELECTRICAL CONTROLS AND OPERATION ..........................................9
REEL STANDS, REELS AND EXPANDABLE ARBORS .........................16
HYDRAULIC SYSTEMS .............................................................................22
Maintenance ...........................................................................................22
Hydraulic Fluid Troubleshooting ...........................................................22
Changing Hydraulic Fluid and Filter .....................................................22
DRIVE SYSTEM ...........................................................................................26
SHEAR ASSEMBLY .....................................................................................30
BEAD AND STRIATION ROLLER ASSEMBLY.......................................34
ENTRY GUIDE ADJUSTMENT ..................................................................36
CLIP RELIEF ROLLER ASSEMBLY ..........................................................39
ENTRY DRUM ASSEMBLY .......................................................................40
WIDTH CHANGE PROCEDURE ................................................................41
PROFILE CHANGEOVER PROCEDURE ..................................................49
ROLLER SYSTEMS AND PANEL PROFILE DRAWINGS ......................63
RUN OUT TABLES AND REMOTE LIMIT SWITCH ...............................84
QUICK CHANGE POWER PAC ..................................................................87
TROUBLESHOOTING .................................................................................89
PLC CONTROLLER .......................................................................................1
Home ........................................................................................................2
Manual Operation ....................................................................................2
Automatic Operation ................................................................................2
Job Entry ..................................................................................................3
Programming Jobs ...................................................................................3
Clear Jobs .................................................................................................4
Auto Run ..................................................................................................4
Automatic Operation ................................................................................5
On the Fly Calibration .............................................................................5
Calibration................................................................................................5
Setup: .......................................................................................................6
Status/Diagnostics: ...................................................................................7
Security: ...................................................................................................8
Coil Tracking: ..........................................................................................9
Colors .....................................................................................................10
Coil Length Calculator ...........................................................................11
ELECTRICAL SCHEMATICS .......................................................................1