Gas Barbecue Use, Care & Assembly Manual With Grill Lighting Instructions 5300 LP Gas Series 5310 Natural Gas Series ASSEMBLER/INSTALLER: Leave these instructions with the consumer. CONSUMER/USER: Read all instructions and keep in a safe place for future reference. For Outdoor Use Only www.coleman.com IMPORTANT Read this manual carefully before assembling, using or servicing this grill. Keep this manual for future reference.
Contents WARNING General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fuel Connections Other Than Portable L.P. Cylinders . . . . . . . . . . . . . . . . . . . 4 Natural Gas Connections . . . . . . . . . . . . . . . . . . . .
General Safety Information cont. 1 3 2 4 7 36" 8 5 6 General Installation • Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code (Canada). To check local codes, see your local L.P. gas dealer or natural gas company listed in the Yellow Pages for recommended installation procedures and regulations.
Electrical Attachments When using an electric attachment with grill, follow specification and warning statements accompanying the attachment. IMPORTANT: If using an external electrical source, the installed appliance must be electrically grounded according to local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code CSA C22.1.
L.P. Gas Cylinder DANGER • DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe personal injury or death. WARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. (Fig. 11) Cylinder Specifications • Any L.P. gas supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high.
Transporting the Cylinder cont. Filling and Purging Type 1 L.P. Gas Cylinders cont. WARNING Handle a full cylinder with care. Gas is under high pressure. 13 CGA-510 POL DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serious injury.
Assembly/Set up ■ Remove components from package.
Ö Step 1 Ö NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. Assemble the Right Panel and the Left Panel to the Grill Base. 1-A Note Hole Locations in Panels Hardware shown actual size (TN) M6 x 15mm Screw (12) Qty. Right Panel Base Front Left Panel 1-B 1-A. Arrange the two panels and the base on the ground as shown. Ö LOOSELY assemble the Right Panel and the Left Panel to the Grill Base using three screws (TN) in each corner (see Fig. 1-B).
Ö Ö Step 2 Ö Assemble four Caster Brackets to the Grill Base. Assemble two Locking Casters to the front of the Grill Base. Assemble two Non-Locking Casters to the rear of the Grill Base. 2-A. Assemble four Caster Brackets to the Grill Base using three screws (TN) in each bracket (see Fig. 2-B). Ö NOTE: The four Caster Brackets are identical. Rotate each Caster Bracket so three holes in each bracket align with three holes on the Grill Base. Ö Tighten all fasteners.
Ö Ö Ö Step 3 3-A Carefully turn the assembly Right-Side-Up. Assemble the Rear Panel. Assemble the Cylinder Support. 3-B. Assemble the Cylinder Retaining Bolt to the Cylinder Support. Ö NOTE: On some models, the Cylinder Retaining Bolt is pre-installed by the factory. 3-B Hardware shown actual size Hardware shown actual size (FA) M5 x 15mm Screw (4) Qty. (VP) Self Tapping Screw (1) Qty. FA (x4) Rear Panel 3-C VP Cylinder Support 3-A.
Ö Ö Attach Electrode Module. Install Door Magnet. Step 4 Hardware shown actual size (AV) M5 x 10mm Screw (2) Qty. 4-A Hardware shown actual size (BW) M5 Locking Hex Nut (2) Qty. (TN) M6 x 15mm Screw (2) Qty. 4-B AV (x2) TN (x2) Electrode Module BW (x2) Left Side Panel Door Magnet 4-A. Attach the Electrode Module to the Left Panel on the inside surface. Use two screws (AV) and two locking hex nuts (BW). 4-B. Assemble one Door Magnet to the Base with two Screws (TN).
Assemble two Spacers to the Top Panel. Assemble the Top Panel to the Grill Cart. Ö Ö Step 5 Ö Step 6 Ö Assemble Firebox to the Grill Cart. NOTE: A second person is needed when aligning the Firebox to the Grill Cart. Hardware shown actual size Hardware shown actual size (TN) M6 x 15mm Screw (11) Qty. (TN) M6 x 15mm Screw (4) Qty. 5-A (DY) M6 Flat Washer (4) Qty. Top Panel TN (x4) 6-A Firebox Spacer (x2) (with flange up) 5-A. Assemble the two Spacers to the Top Panel with four Screws (TN).
6-B View of Grill from Front 6-B. While lowering the Firebox, route the fuel hoses through the large hole in the top panel. 6-C TN (x2) DY (x2) View of Grill from Front 6-C. Fasten the front side of the Firebox to the Grill Cart with two Flat Washers (DY) and two Screws (TN). 6-D TN (x2) DY (x2) View of Grill from Rear 6-D. Fasten the back side of the Firebox to the Grill Cart with two Flat Washers (DY) and two Screws (TN).
Ö Step 7 Ö NOTE: The Grill Lid should be opened for Steps 7 and 8. Assemble Right Side Table to the Grill. Hardware shown actual size (TN) M6 x 15mm Screw (5) Qty. (DY) M6 Flat Washer (1) Qty. (UO) M6 Locking Hex Nut (1) Qty. 7-A Right Side Table 7-C FIREBOX 7-A. Raise the Grill Lid. Ö Place the Right Side Table against the Firebox and on top of the Right Side Panel. 7-B TN Right Side Panel Align Slot with Pin Right Side Table 7-B.
7-D View of Grill from Rear 7-D. Assemble one Screw (TN), one Flat Washer (DY) and one Locking Hex Nut (UO) through the Firebox into the Right Side Table. Ö Tighten all fasteners.
Ö Assemble Left Side Burner to the Grill. Step 8 8-A Hardware shown actual size (TN) M6 x 15mm Screw (5) Qty. (DY) M6 Flat Washer (1) Qty. (UO) M6 Locking Hex Nut (1) Qty. Left Side Burner Table 8-C TN Left Side Panel Firebox 8-A. Place the Left Side Burner Table against the Firebox and on top of the Left Side Panel. 8-B Left Side Burner Table 8-B. Align two Keyhole Slots in the Left Side Burner Table over two pins on the side of the Firebox (see Fig. 8-C).
8-D View of Grill from Rear 8-D. Assemble one Screw (TN), one Flat Washer (DY) and one Locking Hex Nut (UO) through the Firebox into the Left Side Burner Table. Ö Tighten all fasteners.
Ö Step 9 Ö Fasten the Rear Trim Plate to the Grill Cart. NOTE: On some models, the Rear Trim Plate is preinstalled by the factory. Hardware shown actual size (VP) Self Tapping Screw (2) Qty. 9-A Firebox Rear Trim Plate 9-B Rear Trim Plate VP (x2) 9-A. Fasten the Rear Trim Plate to the Firebox with two Screws (VP). Ö Tighten all fasteners. 18 9-B. View showing Rear Trim Plate properly installed.
Ö Ö Step 10 Ö Ö Fasten both Left and Right Doors to the Grill Cart. Attach the Tool Hook to the Right Door. Fasten the Door Handles to the Doors. NOTE: M4 x 5mm Screws (EZ) are factory installed into the Handles. Hardware shown actual size (XR) M5 x 15mm Flat Head Screw (8) Qty. (BW) M5 Hex Nut (2) Qty. (EZ) M4 X 5mm Screw (4) Qty. 10-A 10-C Tool Hook Tool Hook Right Door 10-C. Squeeze the Tool Hook to slip into the mounting brackets.
Step 11 11-A Ö Ö Ö Install four Heat Tents™. Install four Cooking Grates. Install the Warming Rack. Warming Rack 11-B Heat Tents™ 11-B. Install four Heat Tents™ over the Burners. Ö The Heat Tents™ are located using the alignment pins. 11-C Cooking Grates Standard Grate Power Grates Standard Grate Heat Tents™ Burners 11-C. Install four Cooking Grates, flat side downward. Ö Locate the two Power Grates in the center positions. 11-D 20 Warming Rack 11-D.
Ö Ö Step 12 Install the Side Burner Valve. NOTE: On some models, the M4 x 10mm Screws (WQ) are pre-installed on the bracket by the factory. Hardware shown actual size (WQ) M4 X 10mm Screw (2) Qty. 12-B 12-A Side Burner Valve Large Hole 12-D 12-A. Route the Side Burner Valve through the Large Hole in the Left Panel. View from Above 12-C WQ (x2) 12-E Side Burner Valve View From Back of Grill View from Below 12-C. Attach the Side Burner Valve with two Screws (WQ).
Ö Step 13 Ö Ö Assemble the Side Burner to the Left Side Table. Assemble the Electrode to the Side Burner. NOTE: On some models, the Electrode is pre-installed by the factory. 13-A Hardware shown actual size (ZT) (WQ) Hair Pin M4 X 10mm Screw (1) Qty. (1) Qty. (Attached to Burner) (YS) M4 Hex Nut (1) Qty. 13-C ZT YS WQ 13-A. Slip the Burner Tube through the Left Side Table. 13-B 13-C. Lock the Side Burner in place with one hairpin (ZT).
Assemble the Electrode Wires and the Battery to the Electrode Module. Note: The fuel hoses are not shown in this step, for simplicity. Ö Step 14 14-A Top Burner Wires Side Burner Wire Electrode Module 14-A. Slip the Top Burner Wires through the large hole in the Top Panel. Ö Slip the Side Burner Wire through the large hole in the Left Panel. Ö Firmly push the Electrode Wires into the Electrode Module. Ö Assemble the 9-Volt Battery to the Electrode Module.
Ö Step 15 Install Side Burner Knob and Side Burner Grate onto the Left Side Burner. Assemble the Grease Cup Support to the Grease Pan. Note: The Grease Pan is shown up-side-down during this step. Ö Step 16 Hardware shown actual size (VP) Self Tapping Screw (2) Qty. 16-A 15-A Side Burner Grate Side Burner Knob VP (x2) Grease Cup Support Note: Small Surface here. Grease Pan 15-A. Place the Side Burner Knob on the valve stem. Ö Place the Side Burner Grate on the Left Side Burner.
Ö Ö Install the Grease Pan. Install the Grease Cup. Step 17 17-A Grease Pan Grease Pan Support 17-A. Slide the Grease Pan Assembly into the back of the grill. 17-C 17-B Grease Cup 17-B. Place the Grease Cup into the Grease Cup Support. Note: Pull the Grease Pan outward slightly for easier access when installing/removing the Grease Cup. Ö After the Grease Cup is installed, push the Grease Pan forward until it contacts the location stops.
NOTE: Step 18 applies to you only if your grill is set up from the factory to use LP GAS. If your grill is set up from the factory to use NATURAL GAS, skip to Step 19. Ö Attach an LP Cylinder to the Grill. 18-C Step 18 18-A LP Cylinder Type 1 Nipple Fuel Valve Outlet Cylinder Support 18-A. Set LP Cylinder in the Cylinder Support with the outlet valve facing toward the front of the grill. 18-C. Insert the TYPE 1 Nipple of the regulator into the cylinder’s Fuel Valve Outlet as shown.
NOTE: Step 19 applies to you only if your grill is set up from the factory to use NATURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 18. Ö Ö Attach a NATURAL GAS line to the grill. Step 19 YOUR NATURAL GAS COMPANY MUST INSTALL AND CONNECT THE GAS SUPPLY LINE TO THE GRILL. 19-A PLACE THE RUBBER PLUG ONTO THE GAS SUPPLY LINE. THEN ATTACH THE SOCKET END OF THE QUICK DISCONNECT COUPLING ONTO THE GAS SUPPLY LINE. TIGHTEN WITH A WRENCH.
Connecting Type 1 L.P. Gas Cylinders WARNING This procedure MUST be performed OUTDOORS only! Be sure L.P. cylinder valve is closed. Attach to Grill. Read and follow directions on the cylinder and fuel hose safety tags. CAUTION In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to threequarters additional turn to complete the connection. To disconnect, turn counterclockwise.
Fixing A Fuel Leak (cont.) Lighting Instructions WARNING CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear, replace the hoses prior to operating the appliance. During assembly of grill and when attaching or replacing the L. P. gas cylinder, insure that all gas supply hoses are free of kinks and/or damage and are at least 3" away from hot surfaces such as the grill housing. Use only hose replacements specified in the parts list.
Lighting Main Burners Shutting Off the Grill 1. Turn on any or all burner gas control knobs to high. (Fig. 19) 2. Press the igniter switch until the flame ignites. 3. If the flame doesn’t immediately light, turn off control knob and wait five minutes for gas to clear. 4. Repeat steps 1 through 3. 5. If the burner does not light on second try, turn off knob and try match-lighting the burner. Match Lighting - Main Burners 1. Strike and place the burning match near the BURNER being operated. 2.
In Case of Grease Fire General Use and Correct Burner Flames cont. 21 Follow These Steps: Yellow Good Bad Yellow Blue Blue 1. Shut off gas at the burner valve(s) and stay away! 2. Allow the fire to burn itself out. 3. Once the fire is out and the appliance has cooled, shut off the L.P. cylinder valve. 4. Clean all parts and inspect for damage. Parts to check for damage are the L.P. cylinder, cylinder valve, regulator, gas supply hose, burner valve(s) and burner(s). 5.
Cleaning the Venturi WARNING Spider’s nests or wasp’s mud inside the venturi may cause fire at valve. If a fire occurs, immediately turn off gas supply at L.P. cylinder valve (see representative illustration in Fig. 22). If your grill is set up for use with Natural Gas, turn off gas supply at the system manual shut off valve. Note: Spiders and small insects can spin webs and build nests inside the venturi tubes. This especially occurs in late summer and fall before frost when spiders are most active.
Cleaning and Maintenance Moving and Storage cont. CAUTION A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill. DANGER NEVER attempt to operate your grill without orifices in the valves. A serious and immediate fire hazard would result. Moving the grill: • • Move grill slowly. DO NOT run with or pull the grill behind you; it could hit you from behind causing injury.
Troubleshooting cont. Problem: Flame blows out on low setting or has uneven heat distribution. Possible Causes and Solutions: 1. Check for spider webs or insect nests in venturi and clean venturi. 2. Cold grill needs to be preheated for 5 minutes on high setting. 3. Venturi may be misaligned and needs to be lined up over orifices. 4. Cold and windy weather will require you to move grill away from the wind. 5. Lack of fuel. Check to see cylinder valve is open and cylinder has fuel. Problem: Grill too hot.
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CONGRATULATIONS ON YOUR NEW COLEMAN® GRILL PURCHASE! If you have any questions about your product, please call Coleman Customer Service at 1-800-835-3278. For easier/faster warranty registration, please go to the warranty registration section of our Coleman Web site at www.coleman.com. 1 1. Mr. 2. Mrs. 3. Ms. 4. Miss. First Name: Initial: Last Name: Address (Number and Street): Apt #: City: State: Zip: Phone #: 2 3 Date of Purchase: Month Day Year Purchase Price: $ 1.
Recipes Asian-flavored eggplant Chili-orange pork loin Cooking time: 8-10 minutes Cooking time after marination: 6-7 minutes 2 large eggplant, peeled and sliced into 1/2 inch rounds 2 Tb olive oil 2 pounds boneless pork loin, cut into 16 thin slices 1/2 cup orange juice juice of one lime 4 cloves garlic, minced 1 serrano chili, minced 2 Tb chili powder 1 Tb sugar 1 tsp salt 1 tsp dried oregano 1 Tb olive oil For the sauce: 1 tsp grated ginger 3 cloves minced garlic 4 green onions, sliced thin 2 Tb so
Recipes Spice-rubbed spareribs Grilled tuna steaks with olive vinaigrette Cooking time: 45 minutes to partial boil; 16-20 minutes to grill Cooking time after marination: 10 minutes 4 6-8 oz. Tuna steaks 6 pounds baby back pork spareribs water to cover For the spice mixture: 2 Tb brown sugar 3 Tb paprika 1 Tb chili powder 1 tsp garlic powder 2 tsp black pepper 1 Tb Dijon mustard 1 Tb salt 1 cup bottled barbeque sauce, to brush over ribs Put the ribs in a very large stockpot on the burner.
Recipes Lemongrass beef skewers with peanut dipping sauce Lamb grilled with rosemary and Dijon Cooking time after marination: 30-40 minutes Cooking time after marination: 4-5 minutes 2 pounds boneless sirloin For the Marinade: 3 cloves garlic, minced 2 stalks lemongrass, trimmed of tough outer layer, sliced (find in Asian markets) 2 Tb sugar 1 Tb soy sauce 3 Tb thai fish sauce (find in Asian markets) 1.
Warranty Coleman Gas Barbecue Grill Limited Warranty Castings and Burners - Limited Lifetime Electronic Ignition Components - Limited Seven (7) Years Cooking Surfaces and Other Parts - Limited Four (4) Years The Coleman Company, Inc. (“Coleman”) warrants that this product will be free from defects in material and workmanship.