Gas Barbecue Use, Care & Assembly Manual With Grill Lighting Instructions 7700 LP Gas Series ASSEMBLER/INSTALLER: Leave these instructions with the consumer. CONSUMER/USER: Read all instructions and keep in a safe place for future reference. For Outdoor Use Only www.coleman.com IMPORTANT Read this manual carefully before assembling, using or servicing this grill. Keep this manual for future reference.
Contents WARNING General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fuel Connections Other Than Portable L.P. Cylinders . . . . . . . . . . . . . . . . . . . 4 Portable L.P. Gas Barbecue Cylinders . . . . . . . . . . . . . .
General Safety Information cont. 1 3 2 4 7 36" 8 5 6 General Installation • Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code (Canada). To check local codes, see your local L.P. gas dealer or natural gas company listed in the Yellow Pages for recommended installation procedures and regulations.
Electrical Attachments When using an electric attachment with grill, follow specification and warning statements accompanying the attachment. IMPORTANT: If using an external electrical source, the installed appliance must be electrically grounded according to local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code CSA C22.1.
L.P. Gas Cylinder DANGER • DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe personal injury or death. WARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. (Fig. 11) Cylinder Specifications • Any L.P. gas supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high.
Transporting the Cylinder cont. Filling and Purging Type 1 L.P. Gas Cylinders cont. WARNING Handle a full cylinder with care. Gas is under high pressure. 13 CGA-510 POL DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serious injury.
Assembly/Set up ■ Remove components from package.
Ö Step 1 Ö NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. NOTE: The base pieces are assembled up-sidedown in this step. 1-A Right Base Hardware shown actual size nt Fro (TN) M6 x 15mm Screw (8) Qty. Grill Label TN Center Base TN (x8) Left Base 1-A. Arrange the three base pieces on the ground as shown. Ö Assemble the Right Base and the Left Base to the Center Base using two screws (TN) in each corner.
Ö Ö Step 2 Carefully turn the assembly Right-Side-Up. Engage the Locking Casters to prevent movement during the rest of the assembly process. 2-A. Assemble the Cylinder Retaining Bolt to the Cylinder Support. Ö NOTE: On some models, the Cylinder Retaining Bolt is pre-installed by the factory. 2-A Hardware shown actual size (VP) Self Tapping Screw (1) Qty. 2-B 2-B. Assemble the Cylinder Support to the Base by engaging the tabs in the slots. Secure the support with one screw (VP).
Ö Ö Step 4 Assemble one Rectangle Spacer to the Grill Cart. Assemble two small door magnets to the Cart Base. Step 5 (VP) Self Tapping Screw (4) Qty. 5-A 4-A. Assemble one Rectangle Spacer between the Left and Right Panels using four Screws (TN). Assemble with the flange pointing down. Ö Assemble two magnets to the Cart Base using two Screws (VP) in each magnet. Ö Tighten all fasteners.
Ö Step 7 7-A Ö Assemble the Sliding Door into the tracks from the rear and set in the closed position. No tools required for this step. Ö Step 8 Assemble the Cart Spacer to the Grill Cart. Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. 7-A. Position the Sliding Door as shown in 7-A. 8-A TN (x4) 7-B Cart Spacer 7-B. Carefully align the rollers with the bottom door track. You will need to raise the leading edge slightly to clear the Door Stops during assembly.
Ö Install Rear Center Panel. Hardware shown actual size Step 9 (TN) M6 x 15mm Screw (4) Qty. 9-A TN (x4) Fr Rear Center Panel on t 9-A. Assemble the Rear Center Panel to the cart assembly using four Screws (TN). Ö Tighten all fasteners.
Install Rear Panels. Ö Ö Ö Hardware shown actual size Step 10 Step 11 (TN) M6 x 15mm Screw (8) Qty. 10-A TN (x8) Install Four Door Magnets. Open the door to complete this step. Hardware shown actual size (TN) M6 x 15mm Screw (8) Qty. (UO) M6 Locking Hex Nut (8) Qty. 11-A Rear Panel TN (x4) Rear Panel UO (x4) Door Magnet Fron t Fron t 10-A. Assemble two Rear Panels to the cart assembly using eight Screws (TN). Ö NOTE: The Rear Panels are identical.
Ö Ö Step 12 Assemble Firebox to the Grill Cart. NOTE: A second person is needed when aligning the Firebox to the Grill Cart. 12-A Firebox Front Grill Cart 12-A. Carefully place the Firebox onto the Grill Cart . Do not damage the Electrode Wires (see Fig. 7-B and 7-C). The Electrode Wires must be routed through the openings near the front and back of the Firebox.
Ö Fasten the Firebox to the Grill Cart. Hardware shown actual size Step 13 (TN) M6 x 15mm Screw (4) Qty. 13-A Firebox (DY) M6 Flat Washer (4) Qty. 13-A. Lower the Firebox until it is supported by the flanges on the Right and Left Side Panels. LOOSELY fasten the Firebox to the Ö Right Side Panel with two Flat Washers (DY) and two Screws (TN) as shown in Fig. 13-A.
Ö Step 14 14-A Ö NOTE: The Grill Lids should be opened for Step 14 and 15. Assemble Right Side Table to the Grill. Firebox Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. Right Side Table 14-A. Raise the Grill Lids. Ö Place the Right Side Table against the Firebox and on top of the Right Rear Panel. Right Rear Panel 14-C Flange 14-B TN (x4) 14-B. LOOSELY install four Screws (TN) upward through the Flange of the Right Rear Panel into the Right Side Table.
Ö Step 15 Assemble Right Side Table to the Grill (continued). Hardware shown actual size (CX) M6 x 20mm Screw (2) Qty. (TN) M6 x 15mm Screw (2) Qty. (DY) M6 Flat Washer (2) Qty. 15-A. LOOSELY assemble two additional Screws (TN) and two Flat Washers (DY) through the Firebox into the Right Side Table at the rear of the grill. 15-A 15-B TN (x2) DY (x2) View of Grill from Rear 15-C 15-C. Assemble two additional Screws (CX) through the Right Side Table into the Firebox at the front of the grill.
Ö Step 16 16-A Left Fryer Assembly Ö NOTE: The Grill Lids must be opened for Step 16 and 17. Assemble Left Fryer Assembly to the Grill. Hardware shown actual size (TN) M6 x 15mm Screw (1) Qty. 16-A. Raise the Grill Lids. Place the Left Fryer Assembly Ö against the Firebox and on top of the Left Rear Panel. 16-C Left Rear Panel 16-B Flange TN 16-B. Align three studs from Left Fryer Assembly with slots in flange of the Left Rear Panel.
Ö Step 17 Assemble Left Fryer Assembly to the Grill (continued). Hardware shown actual size (CX) M6 x 20mm Screw (2) Qty. 17-A (TN) M6 x 15mm Screw (2) Qty. (DY) M6 Flat Washer (2) Qty. 17-A. LOOSELY assemble two additional Screws (TN) and two Flatwashers (DY) through the Firebox into the Left Fryer Assembly at the rear of the grill. 17-B TN (x2) DY (x2) View of Grill from Rear 17-C 17-C.
Ö Step 18 Assemble the Fuel Hose Fitting from the Grill to the Fryer Assembly. 18-B Collar on the Quick Coupler 18-A Male Hose Fitting 18-B. Retract the Collar on the Quick Coupler before inserting the Male Hose Fitting. Fully insert the Male Hose Ö Fitting into the Quick Coupler. Release the Collar to lock Ö the connection. Fuel Hose from Fryer Assembly 18-A. Assemble the Fuel Hose Fitting from the Grill to the Fryer Assembly.
Ö Step 19 Ö Assemble the Electrode Wire to the Electrode Tip on the Side Fryer. Assemble the Grease Pan below the Fryer Burner. 19-A Route Wires through the slot in the Fryer Panel. Electrode Wire Electrode Tip Fryer Panel Ground Wire pre-assembled by the factory. Left Side Panel 19-A. Attach the Electrode Wire to the Electrode Tip on the Side Fryer. 19-B Hooks Fryer Grease Pan 19-B. Attach Fryer Grease Pan using four hooks located below the Fryer Burner.
Ö Assemble Fryer Heat Shield. Step 20 20-A Electrode Wire Engage Tabs into Rectangle Holes Fryer Heat Shield 20-A. Assemble Fryer Heat Shield. NOTE: Place the Fryer Heat Shield between the Fryer Panel and the Flexible Fuel Ö Hose. Do not pinch Electrode Wires. Engage the two tabs on the Heat Shield downward into the rectangle holes. Ö 20-B Fryer Heat Shield 20-B. View showing the Fryer Heat Shield properly installed.
Ö Step 21 Ö Route the Electrode Wires under the Right Side Table. Note the location of the Electrode Module. 21-B Electrode Wire Wire Support 21-A Electrode Module Back Burner Electrode Wire 21-A. Route the Back Burner Electrode Wire through the Wire Support. 21-C 21-D Wire Tie Electrode Wire 21-C. Route the Main Burner Electrode Wires through the Wire Tie. Wrap the Wire Tie around the wire and secure in place.
Ö Step 22 Assemble the Electrode Wires and the Battery to the Electrode Module. 22-A Electrode Module 9-Volt Battery Igniter Button Wires (Note: Large Tabs) Back Burner Electrode Wire 22-A. Firmly push the Electrode Wires into the Electrode Module. Assemble the 9-Volt Battery to the Electrode Module. Ö NOTE: The polarity is marked on the Electrode Module. Ö TEST THE IGNITER: A SPARK SHOULD APPEAR AT ELECTRODE TIP. IF THE SPARK DOES NOT APPEAR: -CHECK THE WIRE CONNECTIONS TO THE MODULE.
Ö Ö Step 23 Fasten the Rear Trim Plate to the Grill Cart. NOTE: On some models, the Rear Trim Plate is preinstalled by the factory. Hardware shown actual size (VP) Self Tapping Screw (2) Qty. 23-A FIREBOX REAR TRIM PLATE VP (x2) 23-B VP 23-A. Fasten the Rear Trim Plate to the Firebox with two Screws (VP). Ö NOTE: Route Electrode Wire through notch. Do not pinch wire. Ö Tighten all fasteners. 23-C ROUTE ELECTRODE WIRE THROUGH NOTCH -DO NOT PINCH- REAR TRIM PLATE 23-C.
Ö Step 24 Ö Fasten both Left and Right Doors to the Grill Cart. Attach the Tool Hook to the Right Door. Hardware shown actual size (XR) M5 x 15mm Flat Head Screw (8) Qty. 24-A TOOL HOOK 24-C TOOL HOOK Brackets LEFT DOOR (without Tool Hook Brackets) RIGHT DOOR (with Tool Hook Brackets) 24-B 24-C. Squeeze the Tool Hook to slip into the mounting brackets. XR (x4) 24-B. Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). Ö NOTE: Right Door has Tool Hook Brackets.
Ö Ö Step 25 Fasten the Door Handles to the Doors. NOTE: M4 x 5mm Screws are factory installed into the Handles. Step 26 26-A Hardware shown actual size Ö Ö Ö Install four Heat Tents™. Install four Cooking Grates. Install two Warming Racks. Warming Racks Cooking Grates (EZ) M4 X 5mm Screw (4) Qty. Heat Tents™ 25-A EZ (x2) Burners RIGHT DOOR DOOR HANDLE 25-A. Fasten one Door Handle to the Right Door with two Screws (EZ). Repeat Step 25-A to assemble one Door Handle to the Left Door.
26-B Ö Heat Tents™ Step 27 27-A Place Basket and Thermometer in the Fryer Assembly. Fryer Basket 26-B. Install four Heat Tents™ over the Burners. Ö The Heat Tents™ are located using the alignment pins. 26-C Grates Thermometer 26-C. Install four Cooking Grates with the three cross bars on the bottom. 26-D 27-A. Place the Basket and Thermometer in the Fryer Assembly. Ö Use the Tab on the Thermometer to keep it securely in place in the reservoir (See Fig 27-B). Warming Racks 27-B Tab 26-D.
Assemble two Grease Cup Supports to the Grease Pan. Note: The Grease Pan is shown up-side-down during this step. Ö Step 28 Hardware shown actual size Ö Ö Install the Grease Pan. Install two Grease Cups. Step 29 29-A Grease Pan (VP) Self Tapping Screw (4) Qty. 28-A Grease Cup Support VP (x4) Grease Pan 29-A. Slide the Grease Pan Assembly into the back of the grill. Note: Flange is down. 29-B Note: Lip is up. Grease Cup 28-A.
Ö Step 30 Ö Ö Fasten one Door Handle to the Sliding Drawer. NOTE: M4 x 5mm Screws are factory installed into the Handle. Install the Sliding Drawer and Front Cover Panel onto the Grill. Ö Step 31 Ö Assemble the Motor Mount Bracket to the right outside of the Firebox. Assemble the Left Support Bracket to the left outside of the Firebox. Hardware shown actual size Hardware shown actual size (TN) (DY) (UO) M6 x 15mm Screw M6 Flat Washer M6 Locking Hex Nut (4) Qty. (4) Qty. (4) Qty.
-C Install the Short Spit Rod into the Firebox. Ö DY (x2) UO (x2) TN (x2) Step 32 32-A NOTE: Machined Groove Toward Handle Slip Collar Fork Short Spit Rod Left Mount Bracket 31-C. Attach the Left Support Bracket to the metal side panel using two Screws (TN), two Flat Washers (DY) and two Hex Nuts (UO). Handle Set Collar Fork 32-A. Loosely assemble the Rotisserie parts as shown in Figure 32-A. Do not tighten the thumbscrews until properly positioned in the grill.
-C Ö Follow this step with Short Spit Rod only! Install the Long Spit Rod into the Firebox. Step 33 33-A NOTE: Machined Groove Toward Handle Push Button to Remove Rotisserie Handle Long Spit Rod Handle 32-C. When using the SHORT SPIT ROD, remove Handle immediately after placing Rotisserie into the Firebox. Since the handle is inside the Firebox, damage will occur if the Handle is not removed prior to cooking.
-C Ö Attach the Grill Cover. Step 34 34-A 33-C. If using the LONG SPIT ROD, the Rotisserie Handle may remain on the LONG SPIT ROD since it remains outside the firebox. Door is open 34-A. Open the bottom door. Lay the Grill Cover on the ground in front of the Grill with the zipper on top. Attach the bottom edge to the grill base using snaps provided. 34-B Door is closed 34-B. Close the bottom door. The cover will not fit over the grill with the bottom door open.
NOTE: Step 35 applies to you only if your grill is set up from the factory to use LP GAS. If your grill is set up from the factory to use NATURAL GAS, skip to Step 36. Ö Attach an LP Cylinder to the Grill. 35-C Step 35 35-A LP Cylinder Type 1 Nipple Fuel Valve Outlet Cylinder Support 35-A. Set LP Cylinder in the Cylinder Support with the outlet valve facing toward the front of the grill. 35-C. Insert the TYPE 1 Nipple of the regulator into the cylinder’s Fuel Valve Outlet as shown.
NOTE: Step 36 applies to you only if your grill is set up from the factory to use NATURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 35. Ö Ö Attach a NATURAL GAS line to the grill. Step 36 YOUR NATURAL GAS COMPANY MUST INSTALL AND CONNECT THE GAS SUPPLY LINE TO THE GRILL. 36-A PLACE THE RUBBER PLUG ONTO THE GAS SUPPLY LINE. THEN ATTACH THE SOCKET END OF THE QUICK DISCONNECT COUPLING ONTO THE GAS SUPPLY LINE. TIGHTEN WITH A WRENCH.
Connecting Type 1 L.P. Gas Cylinders WARNING This procedure MUST be performed OUTDOORS only! Be sure L.P. cylinder valve is closed. Attach to Grill. Read and follow directions on the cylinder and fuel hose safety tags. CAUTION In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to three-quarters additional turn to complete the connection. To disconnect, turn counterclockwise.
Fixing A Fuel Leak (cont.) Lighting Instructions WARNING CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear, replace the hoses prior to operating the appliance. During assembly of grill and when attaching or replacing the L. P. gas cylinder, insure that all gas supply hoses are free of kinks and/or damage and are at least 3" away from hot surfaces such as the grill housing. Use only hose replacements specified in the parts list.
Lighting Main Burners Igniter Lighting Fryer Burner Lighting Igniter Lighting: 1. Turn on any or all main burner gas control knobs to high. (Fig. 19) 2. Press the igniter switch until the flame ignites. 3. If the flame does not immediately light, turn off control knobs and wait five minutes for gas to clear. 4. Repeat steps 1 through 3. 5. If the burner does not light on second try, turn off knobs and try match-lighting the burner. Match Lighting CAUTION Use a LONG wooden match.
General Use and Correct Burner Flames Grilling Tips and Hints Burner Control Setting Tips WARNING • Keep grill area clean and free from combustible materials, gasoline and other flammable vapors, liquids, and spare L.P. cylinders. • DO NOT obstruct the flow of combustion and ventilation air. • Keep the ventilation opening(s) of the L.P. cylinder enclosure free and clear of debris. • A barbecue grill becomes hot during use. DO NOT touch grates, or cooking surfaces.
Cooking Methods Direct Method: • The heat source is directly below the food. • Use for browning meat or cooking hot dogs and hamburgers, but check food frequently. • Use for skillet and stir-fry cooking, but limit the amount of oil and heat to be used. • Cook roasts, turkey or duck on low heat. Place meat with water in foil pan with corrugated bottom. Replenish water as needed. Indirect Method: • Light only one side of the burner and place food on opposite side for cooking.
Cleaning and Maintenance Moving and Storage CAUTION CAUTION All cleaning and maintenance should be done only when grill is cool & with the fuel supply turned off at the cylinder. If your grill is set up for use with Natural Gas, turn off gas supply at the system manual shut off valve. A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill.
Troubleshooting cont. Problem: Flame blows out on low setting or has uneven heat distribution. Possible Causes and Solutions: 1. Check for spider webs or insect nest in venturi and clean venturi. 2. Cold grill needs to be preheated for 5 minutes on high setting. 3. Venturi may be misaligned and needs to be lined up over orifices. 4. Cold and windy weather will require you to move grill away from the wind. 5. Lack of fuel. Check to see cylinder valve is open and cylinder has fuel. Problem: Grill too hot.
ATTN: DEPT 586 PRODUCT REGISTRATION DEPARTMENT PO BOX 2931 WICHITA ,KS 67201 Please Place First-Class Stamp Here Please do not send other correspondence to the address below. PLEASE FOLD AND SEAL WITH TAPE. DO NOT STAPLE.
CONGRATULATIONS ON YOUR NEW COLEMAN® GRILL PURCHASE! If you have any questions about your product, please call Coleman Customer Service at 1-800-835-3278. For easier/faster warranty registration, please go to the warranty registration section of our Coleman Web site at www.coleman.com. 1 1. Mr. 2. Mrs. 3. Ms. 4. Miss. First Name: Initial: Last Name: Address (Number and Street): Apt #: City: State: Zip: Phone #: 2 3 Date of Purchase: Month Day Year Purchase Price: $ 1.
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Warranty Coleman Gas Barbecue Grill Limited Warranty Castings and Burners - Limited Lifetime Electronic Ignition Components - Limited Ten (10) Years Cooking Surfaces and Other Parts - Limited Five (5) Years The Coleman Company, Inc. (“Coleman”) warrants that this product will be free from defects in material and workmanship.