Gas Barbecue Use, Care & Assembly Manual With Grill Lighting Instructions 8100 Series Model No. 9992-643 (LP Gas) ASSEMBLER/INSTALLER: Leave these instructions with the consumer. CONSUMER/USER: Read all instructions and keep in a safe place for future reference. For Outdoor Use Only www.coleman.com NOTE: 1) AA Battery is included. 2) Propane tank is not included. 3) See your dealer for a Rotisserie Kit that is purchased separately (the bracket shown in the photo is provided with the Rotisserie Kit).
DANGER Contents General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LP Fuel Connections Other Than Portable L.P. Cylinders . . . . . . . . . . . . . . . . . 4 Natural Gas Connections. . . . . . . . . . . . . . . . . . . . . .
WARNING • DO NOT move grill while it is lit. • Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. WARNING • NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. • NEVER use charcoal briquettes or lighter fluid in a gas grill. • Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. Keep children and pets away from hot grill.
Electrical Attachments When using an electric attachment with the grill, follow the specification and warning statements accompanying the attachment. IMPORTANT: If using an external electrical source, the installed appliance must be electrically grounded according to local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code CSA C22.1.
L.P. Gas Cylinder DANGER • DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe personal injury or death. WARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area (Fig. 2). Cylinder Specifications • Any L.P. gas supply cylinder used with this grill must be approximately 12 inches diameter and 18 inches high.
Transporting the Cylinder (continued) Filling and Purging Type 1 L.P. Gas Cylinders (continued) WARNING Handle a full cylinder with care. Gas is under high pressure. Fig. 4 CGA-510 POL DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance. (Fig. 3) • NEVER fill the cylinder beyond 80% full.
Grill Features — 8100 Series 1 13 12 (Behind Warming Shelf) 2 3 4 11 5 10 6 7 9 8 1. 2. 3. 4. 5. 6. Grill Hood Thermometer Hood Handle Control Knob: Side Burner Electronic Igniter: Main, Side, and Rear Infrared Burner. Convection Vents 7. 8. 9. 10. 11. 12. 13.
Replacement Parts List — 8100 Series 1 3 2 4 5 11 13 6 10 7 12 8 14 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 8 9992-4031 9992-4051 9992-1111 9992-2731 9992-1151 9992-4061 9992-4071 9992-4081 9992-1171 9992-1131 9992-1191 9992-1201 9992-4171 9992-1181 Hood Assembly w/ Logo Plate Hood Handle Assembly Temperature Gauge Only Back IR Cover Warming Rack Back IR Burner Assembly Back IR Electrode Assembly Main Burner Electrode Assembly Main Burner (w/hdwe) SS Cooking Grates (1 ea.
Replacement Parts List — 8100 Series 15 19 20 18 21 22 24 16 17 25 33 26 31 23 29 30 41 32 27 35 36 40 34 28 39 37 15. 16. 17. 18. 19. 20. 21. 22. 23. 9992-1211 9992-1221 9992-4091 9992-4591 9992-1231 9992-1251 9992-4181 9992-4301 9992-4311 24. 25. 26. 27. 28.
Grill Assembly — 8100 Series IMPORTANT: Remove all protective plastic film from stainless steel parts prior to assembly/use. This film is installed at the factory to prevent damage that could occur during shipment and handling. Fig. 6 Tools Required (not provided): — 1/4” Hex Nut Driver — Phillips Screwdriver Fig. 7 Optional: — Battery Powered 1/4” Hex Nut Driver Left Side Shelf Attachment 1. 2. 3. 4. 5.
Grill Assembly — 8100 Series Side Burner Installation 1. Fig. 12 Position the side shelf hooks with the slots on the side of the grill, near the back (Fig. 12 and 13). Fig. 13 2. Position the side shelf flange over the inside top edge of the grill (Fig. 14). Push the side shelf downward to engage the hooks and the flange at the same time, until the top surface is level with the grill. Fig. 14 3.
Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 17 5. With a Phillips head screwdriver, remove both mounting screws from the front of the valve assembly (Fig. 17). 6. From underneath the side shelf, slide the valve stem through the hole in the front of the shelf (Fig. 18). Fig. 18 7. Insert two mounting screws through the bezel and into the side burner valve and tighten. Make sure the bezel is installed correctly with the “OFF” designation at the top (Fig. 19). Fig. 19 8.
Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 22 10. From underneath the side shelf, push the threaded portion of the electrode module through the round hole (Fig. 22). 11. Assemble the plastic hex nut and igniter button back onto Fig. 23 the electrode module. These items should be hand tightened only (Fig. 23). 12. Assemble the side burner control knob (Fig. 24). Fig. 24 13. The igniter wire for the side burner is shipped loose. Attach the Fig.
Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 27 16. Install the burner and cap (Fig. 27 and Fig. 28). Fig. 28 17. Install the grate over the burner (Fig. 29). Fig. 29 Cart Brace Installation 1. 2. 3. 4. 14 Fig. 30 Open the grill door. The cart brace will be installed at an angle from the cart base to the back side of the compartment. The top end has a tab with a hole in the center. The bottom end has two protruding tabs.
Grill Assembly — 8100 Series Interior Parts Installation Fig. 33 1. Insert the row of three heat tents with the triangle ridges facing up (Fig. 33). 2. Install the three cooking grates on the ledges provided on the grill to create your cooking surface (Fig. 34). Place the warming shelf on the support brackets. The end support rods slip inside the slots in the support brackets (Fig. 34). Fig. 34 Remove the label from the drip tray.
Grill Assembly — 8100 Series NOTE: Your 8100 Series grill is set up from the factory to use LP GAS. If you want to use NATURAL GAS, you must purchase the NATURAL GAS CONVERSION KIT (sold separately). Please skip to the section titled “Natural Gas Installation”. LP Cylinder Installation 1. 2. Fig. 38 Set the LP Cylinder in the Cylinder Support location with the outlet valve facing toward the right side of the grill (Fig. 38 and 39).
Connecting Type 1 L.P. Gas Cylinders WARNING This procedure MUST be performed OUTDOORS only! Be sure the L.P. cylinder valve is closed. Attach to the grill. Read and follow the directions on the cylinder and fuel hose safety tags. CAUTION In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to three-quarters additional turn to complete the connection.
Natural Gas Installation NOTE: This step applies to you only if you are converting your 8100 Series grill to use NATURAL GAS. If you will be using your grill with LP GAS, this section does not apply to you. Please skip back to the section titled “LP Cylinder Installation”. The 8100 Series Grill is set up at the factory for use with LP GAS. A NATURAL GAS Conversion Kit is available and must be purchased separately. Follow the installation instructions provided with the Natural Gas Conversion Kit.
Leak Testing Fixing A Fuel Leak DANGER TO PREVENT FIRE OR EXPLOSION HAZARD: • NO SMOKING. DO NOT use or permit sources of ignition in the area while doing a leak test. • Perform leak tests outdoors only. • NEVER perform a leak test with fire or flame. How to Check for Leaks 1. Make a soapy solution of equal parts mild liquid dishwashing detergent and water. 2. Turn off all burner control knobs. 3. Turn on the fuel supply. Turn the cylinder valve knob counterclockwise (right to left) one rotation. 4.
Start-Up Check List Lighting Instructions WARNING WARNING Failure to follow these safety steps before using the grill each time could result in a fire that could be hazardous to you, your appliance or property. It is especially important to observe these steps after the grill has been stored, moved or cleaned. 1. Regularly check the burner venturi tubes for blockage from an insect nest.
Fig. 45 Lighting Main Burners 1. Push and turn one of the main burner control knobs counterclockwise to the “HIGH” position. Wait 5 seconds. (Fig. 44 and 45) 2. Press and hold the electronic igniter button. You will hear a snapping sound. (Fig. 46) 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes for the gas to clear before trying again. 4. Repeat steps 1 through 3 to light the remaining burners. 5.
Using the Rotisserie — 8100 Series NOTE: Your 8100 Series grill is set up from the factory with a Back Infrared Burner. An optional ROTISSERIE KIT to use with the back infrared burner must be purchased separately. The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisserie burner is an infrared type which provides intense searing radiant heat.
Lighting the Rotisserie Burner 1. Push and turn on the control knob for the ROTISSERIE BURNER counterclockwise to the “HIGH” position (Fig. 44 and 52). Wait 5 seconds. 2. Press and hold the electronic igniter button (Fig. 53). You will hear a snapping sound. 3. If the burner does not light in 4 seconds, turn the control knob to OFF and wait 5 minutes for the gas to clear before trying again. 4. Repeat steps 1 through 3. 5. Once lit, turn the control knob to the desired setting. 6.
General Use and Correct Burner Flames WARNING • Keep the grill area clean and free from combustible materials, gasoline and other flammable vapors, liquids, and spare L.P. cylinders. • DO NOT obstruct the flow of combustion and ventilation air. • Keep the ventilation opening(s) of the L.P. cylinder enclosure free and clear of debris. • A barbecue grill becomes hot during use. DO NOT touch grates, or cooking surfaces. • Be sure to tighten all hardware (screws, nuts, bolts, etc.
In Case of Grease Fire Follow These Steps: 1. Shut off the gas at the burner valve(s) and stay away! 2. Allow the fire to burn itself out. 3. Once the fire is out and the appliance has cooled, shut off the L.P. cylinder valve. 4. Clean all parts and inspect for damage. Parts to check for damage are the L.P. cylinder, cylinder valve, regulator, gas supply hose, burner valve(s) and burner(s). 5.
Care, Maintenance and Cleaning (continued) Fig. 58 Cleaning the Venturi WARNING Spider’s nests or wasp’s mud inside the venturi may cause fire at the valve. If a fire occurs, immediately turn off the gas supply at the L.P. cylinder valve (see representative illustration in Fig. 56). If your grill is set up for use with Natural Gas, turn off the gas supply at the system manual shut off valve. Fig. 59 Fig. 56 Fig. 60 REPRESENTATIVE ILLUSTRATION Note: Fig.
Care, Maintenance and Cleaning (continued) Moving and Storage CAUTION CAUTION All cleaning and maintenance should be done only when the grill is cool & with the fuel supply turned off at the cylinder. If your grill is set up for use with Natural Gas, turn off the gas supply at the system manual shut off valve. A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill. Moving the grill: • Move the grill slowly.
Troubleshooting (continued) Problem: Flame blows out on low setting or has uneven heat distribution. Possible Causes and Solutions: 1. Check for spider webs or insect nests in the venturi and clean the venturi. 2. Cold grill needs to be preheated for 5 minutes on high setting. 3. The venturi may be misaligned and needs to be lined up over the orifices. 4. Cold and windy weather will require you to move the grill away from the wind. 5. Lack of fuel.
ATTN: DEPT 586 PRODUCT REGISTRATION DEPARTMENT PO BOX 2931 WICHITA ,KS 67201 Please Place First-Class Stamp Here Please do not send other correspondence to the address below. PLEASE FOLD AND SEAL WITH TAPE. DO NOT STAPLE.
CONGRATULATIONS ON YOUR NEW COLEMAN® GRILL PURCHASE! If you have any questions about your product, please call Coleman Customer Service at 1-800-356-3612. For easier/faster warranty registration, please go to the warranty registration section of our Coleman Web site at www.coleman.com. 1 1. Mr. 2. Mrs. 3. Ms. 4. Miss. First Name: Initial: Last Name: Address (Number and Street): Apt #: City: State: Zip: Phone #: 2 3 Date of Purchase: Month Day Year Purchase Price: $ 1.
Notes 31
Warranty Coleman Gas Barbecue Grill 5/1 Year Limited Warranty The Coleman Company, Inc. ("Coleman") warrants that for the lifetime of the product from the date of purchase, the stainless steel panels will not break due to defects in materials or workmanship, and that for a period of five years from the date of purchase, the burner, grates and stainless steel components will be free from defects in material and workmanship.
